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S390 Steel (Bohler HSS)

S390 Steel (Bohler HSS)

S390 High Strength Tool Steel (Bohler HSS)

S390 is a premium high-speed steel (HSS) developed by Bohler, featuring exceptional wear resistance, high hardness, and superior toughness. This powder metallurgy steel grade is specifically engineered for demanding applications requiring extreme durability and precision performance in high-stress environments.

MetalZenith's Advanced Manufacturing Excellence

MetalZenith utilizes state-of-the-art powder metallurgy processing and precision heat treatment to produce S390 steel with exceptional microstructural uniformity and enhanced mechanical properties. Our advanced vacuum heat treatment and cryogenic processing ensure optimal carbide distribution and maximum hardness retention for critical high-strength applications.

Key Applications

  • Automotive stamping dies and forming tools
  • High-strength structural components for bridges
  • Heavy-duty crane and lifting equipment parts
  • Pressure vessel manufacturing tooling
  • Precision cutting tools and punches

Quality Assurance & Certifications

MetalZenith maintains rigorous quality control throughout production, including comprehensive hardness testing, microstructural analysis, and specialized testing for hydrogen embrittlement resistance and delayed fracture susceptibility. Our S390 steel meets international standards for high-strength applications, ensuring reliability in critical automotive and structural engineering projects.

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20 Years Experience | 1000+ Brand Partners | Full Customization

We have 20 years of industry experience, have partnered with over 1,000 brands, and support any customization needs.

Technical Specifications

Product Overview

Metallurgical Characteristics

S390 exhibits a complex microstructure featuring fine, uniformly distributed primary and secondary carbides within a martensitic matrix. The powder metallurgy processing eliminates segregation and ensures homogeneous carbide distribution, resulting in exceptional wear resistance and dimensional stability. The high vanadium and tungsten content provides superior hot hardness retention and thermal stability.

Heat Treatment Process

MetalZenith employs controlled vacuum hardening at 1160-1180°C followed by multiple tempering cycles at 540-560°C. Our proprietary cryogenic treatment at -196°C enhances carbide precipitation and maximizes hardness. The precise temperature control and atmosphere management ensure optimal transformation kinetics and minimize distortion.

Manufacturing Excellence

MetalZenith's advanced powder metallurgy facility utilizes hot isostatic pressing (HIP) and controlled atmosphere sintering to achieve near-theoretical density and eliminate porosity. Our quality systems include real-time monitoring of particle size distribution, chemical composition verification, and comprehensive mechanical testing throughout the production cycle.

Specialized Quality Testing

Our comprehensive testing protocol includes formability assessment through bend testing and deep drawing simulation, weldability evaluation using controlled thermal severity tests, hydrogen-induced cracking resistance testing per NACE standards, and delayed fracture analysis under sustained loading conditions. These specialized tests ensure S390 steel meets the stringent requirements of high-strength applications.

Application Engineering Considerations

For automotive manufacturing, S390 provides exceptional tool life in stamping operations while maintaining dimensional precision. In building and bridge construction, its high fatigue strength ensures long-term structural integrity under cyclic loading. For lifting equipment applications, the superior impact toughness and wear resistance minimize maintenance requirements. In pressure vessel manufacturing, the material's resistance to hydrogen embrittlement and stress corrosion cracking ensures safe operation under extreme conditions.

🧪 Chemical Composition

ElementComposition (%)
Carbon (C)1.64
Chromium (Cr)4.80
Molybdenum (Mo)2.00
Tungsten (W)10.40
Vanadium (V)9.80
Cobalt (Co)10.50
Silicon (Si)0.90
Manganese (Mn)0.30

⚙️ Mechanical Properties

PropertyValue
Yield Strength (MPa)≥ 2800
Tensile Strength (MPa)3200 - 3600
Elongation (%)8 - 12
Impact Toughness (J)≥ 25
Fatigue Strength (MPa)1400 - 1600
Hardness (HRC)66 - 68

🔬 Physical Properties

PropertyValue
Density (g/cm3)8.67
Melting Point (°C)1350 - 1380
Thermal Conductivity (W/m·K)24.5
Thermal Expansion (×10??/K)10.8
Elastic Modulus (GPa)230
Poisson's Ratio0.27

📏 Product Specifications

SpecificationDetails
Available FormsBars, Blocks, Plates, Custom Forgings
Diameter Range10 - 500mm
Thickness Range5 - 200mm
Length Range100 - 6000mm
Standards ComplianceASTM A600, DIN 1.3243, JIS SKH51
Heat Treatment ConditionAnnealed, Hardened & Tempered
Surface FinishGround, Polished, As-Rolled

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Our Advantages in Processing S390 Steel (Bohler HSS)

Manufacturing Advantage 1

Advanced Powder Metallurgy Processing

MetalZenith employs cutting-edge powder metallurgy technology with controlled atmosphere sintering and hot isostatic pressing to achieve superior microstructural homogeneity. Our precision processing ensures optimal carbide distribution and enhanced mechanical properties throughout the material cross-section.

Comprehensive High-Strength Testing

MetalZenith conducts specialized testing protocols including formability assessment, weldability evaluation, hydrogen-induced cracking resistance, and delayed fracture analysis. Our advanced testing ensures S390 steel meets the demanding requirements of high-strength applications in automotive and structural engineering.

Manufacturing Advantage 2
Manufacturing Advantage 3

Custom Heat Treatment Solutions

MetalZenith provides tailored heat treatment services including vacuum hardening, tempering, and cryogenic processing to optimize S390 steel properties for specific applications. Our technical support team works closely with customers to develop custom processing solutions for unique high-strength requirements.

YOUR TRUSTED STEEL

MANUFACTURING PARTNER

20
Years Experience
Leading Steel Manufacturing & Distribution
1000+
Brand Partners
Trusted by Global Industry Leaders
Full
Customization
Tailored Solutions for Every Project
50M+
Tons Delivered
High-Quality Steel Products Worldwide
95%
Client Retention
Long-term Partnership Success
ISO 9001
Certified Quality
International Standards Compliance
20
Years Experience
Leading Steel Manufacturing & Distribution
1000+
Brand Partners
Trusted by Global Industry Leaders
Full
Customization
Tailored Solutions for Every Project
50M+
Tons Delivered
High-Quality Steel Products Worldwide
95%
Client Retention
Long-term Partnership Success
ISO 9001
Certified Quality
International Standards Compliance
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Industries We Serve

Professional steel solutions across major industries

Construction

High-rise Buildings • Infrastructure • Commercial Real Estate

Oil & Gas

Pipeline Systems • Storage Equipment • Refinery Facilities

Manufacturing

Precision Machinery • Industrial Equipment • Automation Systems

Automotive

Body Structure • Chassis Components • Engine Parts

Shipbuilding

Hull Structure • Marine Engineering • Port Equipment

Energy & Power

Power Generation • Transmission Towers • Renewable Energy

Aerospace

Aircraft Materials • Precision Components • Special Alloys

Railway

Track Systems • Vehicle Manufacturing • Infrastructure

Qualifications & Certifications

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