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EN 42CrMo4

EN 42CrMo4

Premium EN 42CrMo4 Alloy Steel from MetalZenith

EN 42CrMo4 is a high-strength chromium-molybdenum alloy steel renowned for its exceptional mechanical properties and versatility. Equivalent to AISI 4140, this steel grade offers outstanding hardenability, toughness, and fatigue resistance, making it ideal for demanding engineering applications.

MetalZenith's Advanced Manufacturing Excellence

At MetalZenith, we leverage state-of-the-art electric arc furnaces and advanced secondary refining technologies to produce EN 42CrMo4 with superior chemical homogeneity and cleanliness. Our controlled rolling and heat treatment processes ensure consistent mechanical properties throughout the material cross-section, delivering reliability for critical applications.

Key Applications & Industries

  • Automotive components: crankshafts, connecting rods, axles, and transmission parts
  • Aerospace industry: landing gear components and structural elements
  • Oil & gas equipment: drill collars, tool joints, and pressure vessel components
  • Heavy machinery: gears, shafts, and hydraulic components
  • Construction equipment: excavator arms and structural components

Quality Assurance & Certifications

MetalZenith maintains ISO 9001:2015, ISO 14001, and OHSAS 18001 certifications. Every batch undergoes comprehensive testing including chemical analysis, mechanical testing, ultrasonic inspection, and microstructural examination. Our quality control laboratory is equipped with advanced spectrometers, universal testing machines, and metallographic equipment to ensure compliance with international standards.

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We have 20 years of industry experience, have partnered with over 1,000 brands, and support any customization needs.

Technical Specifications

Product Overview

Metallurgical Characteristics

EN 42CrMo4 is a low-alloy steel with excellent hardenability due to its chromium and molybdenum content. The chromium enhances hardenability and provides moderate corrosion resistance, while molybdenum improves high-temperature strength and reduces temper brittleness. The steel exhibits a fine-grained martensitic structure after quenching, which transforms to tempered martensite after tempering, providing an optimal combination of strength and toughness.

Heat Treatment Process

MetalZenith's heat treatment process begins with normalization at 850-900°C followed by air cooling. Hardening is performed at 820-860°C with oil or water quenching depending on section size. Tempering is conducted at 550-680°C to achieve the desired mechanical properties. Our computer-controlled furnaces ensure uniform heating and precise temperature control throughout the process.

Manufacturing Process

Our manufacturing process utilizes electric arc furnace melting followed by ladle refining and vacuum degassing to achieve superior steel cleanliness. Continuous casting produces high-quality billets with minimal segregation. Hot rolling is performed with controlled rolling parameters to achieve fine grain structure and optimal mechanical properties. Cold finishing operations include peeling, grinding, and precision machining to meet exact dimensional requirements.

Quality Standards & Testing

All EN 42CrMo4 products comply with EN 10083-3 standards and equivalent international specifications including ASTM A29, JIS G4053, and GB/T 3077. Comprehensive testing includes chemical analysis by optical emission spectroscopy, mechanical testing per EN ISO 6892-1, Charpy impact testing per EN ISO 148-1, and ultrasonic inspection per EN 10228-3. Microstructural examination and hardness testing ensure consistent quality throughout production batches.

🧪 Chemical Composition

ElementComposition (%)
Carbon (C)0.38 - 0.45
Silicon (Si)0.15 - 0.40
Manganese (Mn)0.60 - 0.90
Phosphorus (P)≤ 0.025
Sulfur (S)≤ 0.035
Chromium (Cr)0.90 - 1.20
Molybdenum (Mo)0.15 - 0.30
Nickel (Ni)≤ 0.30
Copper (Cu)≤ 0.30
Aluminum (Al)≥ 0.020

⚙️ Mechanical Properties

PropertyValueCondition
Tensile Strength (Rm)1000 - 1200 MPaQuenched & Tempered
Yield Strength (Rp0.2)≥ 800 MPaQuenched & Tempered
Elongation (A5)≥ 12%Quenched & Tempered
Reduction of Area (Z)≥ 45%Quenched & Tempered
Hardness (HB)302 - 363 HBQuenched & Tempered
Impact Energy (KV)≥ 35 JAt 20°C
Fatigue Limit450 - 550 MPa107 cycles
Young's Modulus210 GPaRoom Temperature

🔬 Physical Properties

PropertyValueTemperature
Density7.85 g/cm³20°C
Melting Point1480 - 1520°C-
Thermal Conductivity42.6 W/m·K20°C
Thermal Expansion Coefficient12.2×10-6/K20-100°C
Specific Heat Capacity460 J/kg·K20°C
Electrical Resistivity0.25 µΩ·m20°C
Magnetic PermeabilityFerromagneticRoom Temperature
Poisson's Ratio0.27 - 0.30Room Temperature

📏 Product Specifications

SpecificationAvailable OptionsStandards
Product FormsRound bars, flat bars, plates, sheets, tubes, forgingsEN 10083-3
Round Bar Diameter10 - 500 mmEN 10060
Flat Bar Dimensions10-200 mm thickness, up to 1000 mm widthEN 10058
Plate Thickness8 - 300 mmEN 10083-3
Surface FinishHot rolled, cold drawn, peeled, ground, machinedVarious
LengthUp to 12 meters (standard), custom lengths availableCustomer specification
Toleranceh9, h10, h11 for diameter; ±0.5mm for thicknessEN 10277
Heat TreatmentAnnealed, normalized, quenched & temperedEN 10083-3

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Our Advantages in Processing EN 42CrMo4

Manufacturing Advantage 1

Advanced Vacuum Degassing Technology

MetalZenith employs state-of-the-art vacuum degassing and ladle refining processes to achieve ultra-low sulfur and phosphorus content in EN 42CrMo4, resulting in superior cleanliness, improved fatigue resistance, and enhanced mechanical properties throughout the material cross-section.

Comprehensive Heat Treatment Capabilities

Our advanced heat treatment facilities feature computer-controlled furnaces with precise temperature uniformity (±5°C) and automated quenching systems. This ensures consistent hardness distribution, optimal microstructure, and repeatable mechanical properties for every batch of EN 42CrMo4 produced.

Manufacturing Advantage 2
Manufacturing Advantage 3

Global Supply Chain & Custom Solutions

MetalZenith offers flexible customization options including non-standard dimensions, special heat treatment conditions, and application-specific chemical compositions. Our global logistics network ensures timely delivery worldwide, supported by comprehensive technical documentation and material traceability certificates.

YOUR TRUSTED STEEL

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20
Years Experience
Leading Steel Manufacturing & Distribution
1000+
Brand Partners
Trusted by Global Industry Leaders
Full
Customization
Tailored Solutions for Every Project
50M+
Tons Delivered
High-Quality Steel Products Worldwide
95%
Client Retention
Long-term Partnership Success
ISO 9001
Certified Quality
International Standards Compliance
20
Years Experience
Leading Steel Manufacturing & Distribution
1000+
Brand Partners
Trusted by Global Industry Leaders
Full
Customization
Tailored Solutions for Every Project
50M+
Tons Delivered
High-Quality Steel Products Worldwide
95%
Client Retention
Long-term Partnership Success
ISO 9001
Certified Quality
International Standards Compliance
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Industries We Serve

Professional steel solutions across major industries

Construction

High-rise Buildings • Infrastructure • Commercial Real Estate

Oil & Gas

Pipeline Systems • Storage Equipment • Refinery Facilities

Manufacturing

Precision Machinery • Industrial Equipment • Automation Systems

Automotive

Body Structure • Chassis Components • Engine Parts

Shipbuilding

Hull Structure • Marine Engineering • Port Equipment

Energy & Power

Power Generation • Transmission Towers • Renewable Energy

Aerospace

Aircraft Materials • Precision Components • Special Alloys

Railway

Track Systems • Vehicle Manufacturing • Infrastructure

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