Nitronic 30 Stainless Steel: Properties and Key Applications

Table Of Content

Table Of Content

340 Stainless Steel, also known as Nitronic 30, is classified as an austenitic stainless steel. This grade is notable for its unique combination of high strength and excellent corrosion resistance, making it suitable for a wide range of applications. The primary alloying elements in Nitronic 30 include chromium, nickel, and manganese, which contribute to its fundamental properties.

Comprehensive Overview

Nitronic 30 is characterized by its exceptional resistance to corrosion, particularly in environments that would typically challenge standard stainless steels. Its high chromium content enhances its resistance to oxidation and pitting, while the addition of nickel provides improved toughness and ductility. Manganese plays a crucial role in stabilizing the austenitic structure, which is essential for maintaining its mechanical properties at elevated temperatures.

The advantages of Nitronic 30 include its superior wear resistance, which is particularly beneficial in applications involving friction and abrasion. Additionally, it exhibits excellent resistance to stress corrosion cracking (SCC) and can withstand high temperatures without losing its mechanical integrity. However, its limitations include a higher cost compared to standard stainless steels and potential challenges in machining due to its strength.

Historically, Nitronic 30 has found its niche in industries requiring materials that can endure harsh environments, such as marine, chemical processing, and aerospace applications. Its unique properties have made it a preferred choice for components that demand both strength and corrosion resistance.

Alternative Names, Standards, and Equivalents

Standard Organization Designation/Grade Country/Region of Origin Notes/Remarks
UNS S34000 USA Closest equivalent to AISI 316L
AISI/SAE 340 USA Minor compositional differences to be aware of
ASTM A240 USA Commonly used for sheet and plate applications
EN 1.3964 Europe Equivalent to Nitronic 30 with slight variations
JIS SUS 304 Japan Similar properties but lower corrosion resistance
ISO 1.3964 International Standardized designation for global use

Nitronic 30's closest equivalents, such as AISI 316L, may offer similar corrosion resistance but lack the enhanced wear resistance and strength characteristics that Nitronic 30 provides. This distinction is crucial when selecting materials for specific applications, particularly in environments prone to abrasion or high stress.

Key Properties

Chemical Composition

Element (Symbol and Name) Percentage Range (%)
Cr (Chromium) 18.0 - 20.0
Ni (Nickel) 8.0 - 10.0
Mn (Manganese) 5.0 - 7.0
Si (Silicon) 1.0 max
C (Carbon) 0.08 max
P (Phosphorus) 0.045 max
S (Sulfur) 0.03 max

The primary alloying elements in Nitronic 30 play significant roles in its properties. Chromium enhances corrosion resistance and oxidation stability, while nickel contributes to toughness and ductility. Manganese not only stabilizes the austenitic structure but also improves the steel's work hardening ability, making it more resistant to wear.

Mechanical Properties

Property Condition/Temper Test Temperature Typical Value/Range (Metric) Typical Value/Range (Imperial) Reference Standard for Test Method
Tensile Strength Annealed Room Temp 620 - 800 MPa 90 - 116 ksi ASTM E8
Yield Strength (0.2% offset) Annealed Room Temp 310 - 450 MPa 45 - 65 ksi ASTM E8
Elongation Annealed Room Temp 40% min 40% min ASTM E8
Hardness (Rockwell B) Annealed Room Temp 85 - 95 HRB 85 - 95 HRB ASTM E18
Impact Strength (Charpy) Annealed -20°C 40 J 30 ft-lbf ASTM E23

The mechanical properties of Nitronic 30 make it suitable for applications requiring high strength and ductility. Its tensile strength allows it to withstand significant loads, while its elongation indicates good formability. The impact strength at low temperatures ensures that it can perform well in cold environments, making it versatile for various engineering applications.

Physical Properties

Property Condition/Temperature Value (Metric) Value (Imperial)
Density Room Temp 7.93 g/cm³ 0.286 lb/in³
Melting Point/Range - 1400 - 1450 °C 2552 - 2642 °F
Thermal Conductivity Room Temp 25 W/m·K 14.5 BTU·in/h·ft²·°F
Specific Heat Capacity Room Temp 500 J/kg·K 0.12 BTU/lb·°F
Electrical Resistivity Room Temp 0.73 μΩ·m 0.0000013 Ω·in
Coefficient of Thermal Expansion Room Temp 16.0 x 10⁻⁶ /K 8.9 x 10⁻⁶ /°F
Magnetic Permeability Room Temp Non-magnetic Non-magnetic

The density of Nitronic 30 indicates a robust material, while its melting point suggests good thermal stability. The thermal conductivity and specific heat capacity are critical for applications involving heat transfer, while the low electrical resistivity makes it suitable for certain electrical applications. Its non-magnetic nature is advantageous in environments where magnetic interference must be minimized.

Corrosion Resistance

Corrosive Agent Concentration (%) Temperature (°C/°F) Resistance Rating Notes
Chlorides 3-10 20-60 °C / 68-140 °F Excellent Risk of pitting at higher concentrations
Sulfuric Acid 10-30 20-60 °C / 68-140 °F Good Limited resistance at elevated temperatures
Hydrochloric Acid 1-5 20-60 °C / 68-140 °F Fair Not recommended for high concentrations
Sea Water - Ambient Excellent Highly resistant to marine environments
Ammonia - Ambient Good Susceptible to stress corrosion cracking

Nitronic 30 exhibits excellent resistance to a variety of corrosive agents, particularly in marine environments where chlorides are prevalent. Its performance in sulfuric and hydrochloric acids is noteworthy, although caution is advised at higher concentrations. Compared to other stainless steels, such as AISI 316L, Nitronic 30 offers superior resistance to pitting and crevice corrosion, making it a preferred choice for applications in aggressive environments.

Heat Resistance

Property/Limit Temperature (°C) Temperature (°F) Remarks
Max Continuous Service Temp 800 °C 1472 °F Suitable for high-temperature applications
Max Intermittent Service Temp 900 °C 1652 °F Short-term exposure only
Scaling Temperature 1000 °C 1832 °F Risk of oxidation beyond this limit
Creep Strength considerations 600 °C 1112 °F Begins to degrade at elevated temperatures

Nitronic 30 maintains its mechanical properties at elevated temperatures, making it suitable for applications involving heat. However, it is essential to monitor exposure times and temperatures to prevent oxidation and scaling, which can compromise its integrity. The creep strength is a critical consideration for components subjected to prolonged high temperatures, as it can lead to deformation over time.

Fabrication Properties

Weldability

Welding Process Recommended Filler Metal (AWS Classification) Typical Shielding Gas/Flux Notes
TIG ER308L Argon Good for thin sections
MIG ER308L Argon + CO2 Suitable for thicker sections
SMAW E308L - Requires preheat for thicker materials

Nitronic 30 is generally considered to have good weldability, particularly when using appropriate filler metals. Preheating may be necessary for thicker sections to prevent cracking. Post-weld heat treatment can enhance the mechanical properties of the welds and reduce residual stresses.

Machinability

Machining Parameter Nitronic 30 AISI 1212 Notes/Tips
Relative Machinability Index 50 100 More difficult to machine due to strength
Typical Cutting Speed (Turning) 30 m/min 60 m/min Use carbide tools for best results

Machining Nitronic 30 can be challenging due to its strength and work hardening characteristics. Utilizing carbide tools and optimizing cutting speeds can improve machinability. It is advisable to use appropriate coolant to manage heat during machining operations.

Formability

Nitronic 30 exhibits good formability, allowing for cold and hot forming processes. However, due to its work hardening tendency, careful control of the forming process is necessary to avoid cracking. Recommended bend radii should be adhered to in order to maintain the integrity of the material during forming operations.

Heat Treatment

Treatment Process Temperature Range (°C/°F) Typical Soaking Time Cooling Method Primary Purpose / Expected Result
Solution Annealing 1050 - 1150 °C / 1922 - 2102 °F 30 min Air or Water Dissolve carbides, enhance corrosion resistance
Stress Relief 300 - 400 °C / 572 - 752 °F 1-2 hours Air Reduce residual stresses

Heat treatment processes such as solution annealing are crucial for optimizing the microstructure of Nitronic 30. This treatment dissolves carbides and enhances corrosion resistance, while stress relief treatments help mitigate residual stresses that can lead to cracking or deformation.

Typical Applications and End Uses

Industry/Sector Specific Application Example Key Steel Properties Utilized in this Application Reason for Selection (Brief)
Marine Propeller shafts High corrosion resistance, strength Endures harsh marine conditions
Chemical Processing Pump components Wear resistance, corrosion resistance Long service life in aggressive environments
Aerospace Fasteners High strength, low weight Critical for structural integrity
Food Processing Equipment parts Corrosion resistance, hygiene Meets sanitary standards

Other applications of Nitronic 30 include:

    • Oil and gas industry components
    • Medical devices and surgical instruments
    • Automotive parts exposed to corrosive environments

The selection of Nitronic 30 for these applications is primarily due to its unique combination of strength, corrosion resistance, and durability, which are essential for maintaining performance and safety in demanding environments.

Important Considerations, Selection Criteria, and Further Insights

Feature/Property Nitronic 30 AISI 316L Duplex Stainless Steel Brief Pro/Con or Trade-off Note
Key Mechanical Property High strength Moderate strength High strength Nitronic 30 offers superior wear resistance
Key Corrosion Aspect Excellent Good Excellent Nitronic 30 excels in pitting resistance
Weldability Good Excellent Moderate Nitronic 30 requires careful welding practices
Machinability Moderate Good Moderate Nitronic 30 is harder to machine than 316L
Formability Good Excellent Moderate Nitronic 30 has good formability but work hardens
Approx. Relative Cost Higher Moderate Higher Cost considerations may affect selection
Typical Availability Moderate High Moderate Availability can influence project timelines

When selecting Nitronic 30, considerations such as cost, availability, and specific application requirements are crucial. While it may be more expensive than standard stainless steels, its performance in demanding environments often justifies the investment. Additionally, its unique properties make it suitable for niche applications where other materials may fail.

In conclusion, Nitronic 30 (340 Stainless Steel) stands out as a versatile and high-performance material, particularly in applications requiring exceptional corrosion resistance and mechanical strength. Its unique properties and capabilities make it a valuable choice across various industries, ensuring reliability and longevity in challenging environments.

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