Bumax 88 Stainless Steel: Properties and Key Applications

Table Of Content

Table Of Content

Bumax 88 is a high-performance austenitic stainless steel known for its exceptional corrosion resistance and mechanical properties. Classified as a stainless steel grade, Bumax 88 primarily consists of iron, chromium, nickel, and molybdenum, which contribute to its robust characteristics. The alloying elements in Bumax 88 enhance its resistance to pitting and crevice corrosion, making it suitable for demanding environments, particularly in the chemical and marine industries.

Comprehensive Overview

Bumax 88 is classified as an austenitic stainless steel, which is characterized by its face-centered cubic (FCC) crystal structure. This structure provides excellent toughness and ductility, even at low temperatures. The primary alloying elements include:

  • Chromium (Cr): Typically around 18-20%, chromium enhances corrosion resistance and contributes to the formation of a passive oxide layer on the steel surface.
  • Nickel (Ni): Usually present in 8-10% concentrations, nickel improves the steel's toughness and ductility, as well as its resistance to corrosion.
  • Molybdenum (Mo): Generally around 2-3%, molybdenum further enhances resistance to pitting and crevice corrosion, particularly in chloride environments.

The significant characteristics of Bumax 88 include high tensile strength, excellent weldability, and outstanding resistance to various corrosive agents. Its main advantages are its ability to withstand harsh environments, making it ideal for applications in the food processing, chemical, and marine industries. However, it may be more expensive than other stainless steel grades and can be challenging to machine due to its toughness.

Historically, Bumax 88 has gained recognition for its reliability in critical applications, positioning it as a preferred choice among engineers and designers seeking high-performance materials.

Alternative Names, Standards, and Equivalents

Standard Organization Designation/Grade Country/Region of Origin Notes/Remarks
UNS S31600 USA Closest equivalent to AISI 316
AISI/SAE 316 USA Minor compositional differences
ASTM A240 USA Standard specification for stainless steel plates
EN 1.4401 Europe Equivalent to AISI 316
JIS SUS316 Japan Similar properties, widely used in Japan

While Bumax 88 is often compared to AISI 316, it is essential to note that Bumax 88 may offer improved corrosion resistance in specific environments due to its unique composition. The presence of molybdenum in higher concentrations enhances its performance in chloride-rich conditions, making it a superior choice for marine applications.

Key Properties

Chemical Composition

Element (Symbol and Name) Percentage Range (%)
Fe (Iron) Balance
Cr (Chromium) 18.0 - 20.0
Ni (Nickel) 8.0 - 10.0
Mo (Molybdenum) 2.0 - 3.0
C (Carbon) ≤ 0.03
Mn (Manganese) ≤ 2.0
Si (Silicon) ≤ 1.0
P (Phosphorus) ≤ 0.045
S (Sulfur) ≤ 0.03

The primary role of chromium is to provide corrosion resistance, while nickel enhances ductility and toughness. Molybdenum significantly improves resistance to pitting and crevice corrosion, particularly in chloride environments. The low carbon content minimizes the risk of carbide precipitation, which can lead to intergranular corrosion.

Mechanical Properties

Property Condition/Temper Typical Value/Range (Metric - SI Units) Typical Value/Range (Imperial Units) Reference Standard for Test Method
Tensile Strength Annealed 620 - 720 MPa 90 - 104 ksi ASTM E8
Yield Strength (0.2% offset) Annealed 290 - 310 MPa 42 - 45 ksi ASTM E8
Elongation Annealed 40% 40% ASTM E8
Reduction of Area Annealed 60% 60% ASTM E8
Hardness (Rockwell B) Annealed 85 - 95 HRB 85 - 95 HRB ASTM E18
Impact Strength -40°C 50 J 37 ft-lbf ASTM E23

The combination of high tensile and yield strength, along with excellent elongation properties, makes Bumax 88 suitable for applications requiring high mechanical loading and structural integrity. Its toughness at low temperatures is particularly advantageous in cryogenic applications.

Physical Properties

Property Condition/Temperature Value (Metric - SI Units) Value (Imperial Units)
Density - 7.98 g/cm³ 0.288 lb/in³
Melting Point/Range - 1400 - 1450 °C 2552 - 2642 °F
Thermal Conductivity 20 °C 16 W/m·K 92 BTU·in/(hr·ft²·°F)
Specific Heat Capacity 20 °C 500 J/kg·K 0.119 BTU/lb·°F
Electrical Resistivity 20 °C 0.72 µΩ·m 0.0000013 Ω·in
Coefficient of Thermal Expansion 20 - 100 °C 16.0 x 10⁻⁶ K⁻¹ 8.9 x 10⁻⁶ °F⁻¹

The density of Bumax 88 indicates its substantial weight, which is a consideration in applications where weight savings are critical. The thermal conductivity and specific heat capacity suggest its suitability for applications involving thermal management, while the electrical resistivity is relevant in electrical applications.

Corrosion Resistance

Corrosive Agent Concentration (%) Temperature (°C/°F) Resistance Rating Notes
Chlorides 3-10 20-60 / 68-140 Excellent Risk of pitting
Sulfuric Acid 10-30 20-40 / 68-104 Good Moderate resistance
Hydrochloric Acid 5-20 20-40 / 68-104 Fair Susceptible to pitting
Acetic Acid 5-20 20-60 / 68-140 Good Risk of localized corrosion
Seawater - 20-60 / 68-140 Excellent High resistance

Bumax 88 exhibits excellent resistance to corrosion in various environments, particularly in chloride-rich conditions, making it ideal for marine applications. However, it is susceptible to pitting in highly concentrated chloride solutions and should be used with caution in such environments.

When compared to other stainless steel grades like AISI 316 and Duplex stainless steels, Bumax 88 often outperforms in terms of pitting resistance due to its higher molybdenum content. This makes it a preferred choice for applications in aggressive environments, such as offshore oil rigs and chemical processing plants.

Heat Resistance

Property/Limit Temperature (°C) Temperature (°F) Remarks
Max Continuous Service Temp 800 1472 Suitable for high-temperature applications
Max Intermittent Service Temp 870 1598 Short-term exposure only
Scaling Temperature 900 1652 Risk of oxidation above this temperature
Creep Strength considerations 600 1112 Begins to decrease significantly

Bumax 88 maintains its mechanical properties at elevated temperatures, making it suitable for applications in high-temperature environments. However, care must be taken to avoid prolonged exposure to temperatures above 800 °C, as this can lead to oxidation and degradation of material properties.

Fabrication Properties

Weldability

Welding Process Recommended Filler Metal (AWS Classification) Typical Shielding Gas/Flux Notes
TIG Welding ER316L Argon Excellent weldability
MIG Welding ER316L Argon + CO₂ Good for thin sections
Stick Welding E316L - Requires preheat

Bumax 88 is highly weldable, making it suitable for various welding processes. Preheating may be necessary for thicker sections to minimize the risk of cracking. Post-weld heat treatment can enhance the mechanical properties and relieve residual stresses.

Machinability

Machining Parameter Bumax 88 AISI 1212 Notes/Tips
Relative Machinability Index 30% 100% Requires slower cutting speeds
Typical Cutting Speed 20 m/min 60 m/min Use carbide tools

Bumax 88 has lower machinability compared to carbon steels, necessitating the use of specialized tooling and slower cutting speeds. Proper cooling and lubrication are essential to prevent tool wear.

Formability

Bumax 88 exhibits good formability, allowing for cold and hot forming processes. However, due to its work-hardening characteristics, careful attention must be paid to bend radii and forming techniques to avoid cracking.

Heat Treatment

Treatment Process Temperature Range (°C/°F) Typical Soaking Time Cooling Method Primary Purpose / Expected Result
Solution Annealing 1000 - 1100 / 1832 - 2012 30 minutes Air Dissolution of carbides
Stress Relieving 300 - 400 / 572 - 752 1 hour Air Reduction of residual stresses

Heat treatment processes such as solution annealing enhance the corrosion resistance and mechanical properties of Bumax 88 by dissolving carbides and promoting a homogeneous microstructure.

Typical Applications and End Uses

Industry/Sector Specific Application Example Key Steel Properties Utilized in this Application Reason for Selection (Brief)
Chemical Processing Reactors and storage tanks Corrosion resistance, strength High resistance to aggressive chemicals
Marine Engineering Ship components Pitting resistance, toughness Excellent performance in seawater
Food Processing Equipment and piping Cleanability, corrosion resistance Meets hygiene standards
Oil and Gas Offshore platforms High strength, corrosion resistance Reliability in harsh environments

Other applications include:

  • Pharmaceutical equipment
  • Heat exchangers
  • Pressure vessels
  • Architectural applications

Bumax 88 is chosen for its superior corrosion resistance and mechanical properties, making it ideal for critical applications where reliability is paramount.

Important Considerations, Selection Criteria, and Further Insights

Feature/Property Bumax 88 AISI 316 Duplex Stainless Steel Brief Pro/Con or Trade-off Note
Key Mechanical Property High tensile strength Moderate tensile strength High tensile strength Bumax 88 offers superior strength
Key Corrosion Aspect Excellent in chlorides Good in chlorides Excellent in chlorides Bumax 88 is more resistant to pitting
Weldability Excellent Good Moderate Bumax 88 is easier to weld
Machinability Moderate Good Poor Requires specialized tooling
Formability Good Good Moderate Similar performance
Approx. Relative Cost Higher Moderate Higher Cost may be justified by performance
Typical Availability Moderate High Moderate AISI 316 is more commonly available

When selecting Bumax 88, considerations include its cost-effectiveness in relation to performance, availability, and specific application requirements. Its unique properties make it suitable for niche applications where standard stainless steels may not suffice. Additionally, its magnetic properties are negligible, making it suitable for applications requiring non-magnetic materials.

In summary, Bumax 88 stainless steel is a high-performance material that excels in challenging environments, offering a unique combination of strength, corrosion resistance, and weldability. Its selection should be based on a thorough understanding of the specific application requirements and environmental conditions.

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