Maraging 300 Steel: Properties and Key Applications

Table Of Content

Table Of Content

Maraging 300 Steel (C300/M300) is a high-strength, low-carbon steel that belongs to the family of maraging steels. It is primarily classified as a low-carbon alloy steel, notable for its unique combination of strength, toughness, and ductility. The primary alloying elements in Maraging 300 include nickel, cobalt, molybdenum, and titanium, which contribute significantly to its mechanical properties and overall performance.

Comprehensive Overview

Maraging 300 Steel is characterized by its exceptional strength and toughness, achieved through a unique aging process that transforms the steel's microstructure. The low carbon content minimizes the risk of brittleness, while the high nickel content enhances its hardenability. The addition of cobalt and molybdenum further improves its strength and resistance to wear, making it suitable for demanding applications.

The most significant characteristics of Maraging 300 include:

  • High Yield Strength: Typically exceeding 2,000 MPa (290 ksi), making it ideal for applications requiring high load-bearing capacity.
  • Excellent Toughness: Retains toughness even at low temperatures, which is critical for applications in extreme environments.
  • Good Weldability: Can be welded using standard techniques, although preheating and post-weld treatments are recommended to avoid cracking.

Advantages and Limitations

Advantages Limitations
Exceptional strength-to-weight ratio Higher cost compared to conventional steels
Good ductility and toughness Limited corrosion resistance in certain environments
Excellent machinability Requires careful heat treatment to achieve desired properties

Maraging 300 is commonly used in aerospace, tooling, and high-performance applications due to its superior mechanical properties. Historically, it has played a significant role in the development of advanced materials for critical engineering applications.

Alternative Names, Standards, and Equivalents

Standard Organization Designation/Grade Country/Region of Origin Notes/Remarks
UNS K93120 USA Closest equivalent to AISI 300M
AISI/SAE 300M USA Minor compositional differences to be aware of
ASTM A787 USA Standard specification for maraging steels
EN 1.6350 Europe Equivalent grade with similar properties
JIS SCS14 Japan Similar performance but with different alloying elements

The differences between these grades can affect performance in specific applications, particularly in terms of strength and corrosion resistance. For instance, while both K93120 and 300M offer high strength, the specific heat treatment processes may yield different toughness levels.

Key Properties

Chemical Composition

Element (Symbol and Name) Percentage Range (%)
Ni (Nickel) 17.0 - 19.0
Co (Cobalt) 8.0 - 9.0
Mo (Molybdenum) 4.0 - 5.0
Ti (Titanium) 0.5 - 1.0
C (Carbon) ≤ 0.03
Fe (Iron) Balance

The primary alloying elements in Maraging 300 play crucial roles in its performance:
- Nickel: Enhances hardenability and strength.
- Cobalt: Improves high-temperature strength and hardness.
- Molybdenum: Increases resistance to softening at elevated temperatures.
- Titanium: Aids in grain refinement and contributes to strength.

Mechanical Properties

Property Condition/Temper Test Temperature Typical Value/Range (Metric) Typical Value/Range (Imperial) Reference Standard for Test Method
Tensile Strength Annealed Room Temp 2,000 - 2,200 MPa 290 - 320 ksi ASTM E8
Yield Strength (0.2% offset) Annealed Room Temp 1,800 - 2,000 MPa 261 - 290 ksi ASTM E8
Elongation Annealed Room Temp 10 - 15% 10 - 15% ASTM E8
Hardness (Rockwell C) Annealed Room Temp 40 - 45 HRC 40 - 45 HRC ASTM E18
Impact Strength (Charpy) Annealed -196 °C 50 - 70 J 37 - 52 ft-lbf ASTM E23

The combination of these mechanical properties makes Maraging 300 particularly suitable for applications requiring high strength and toughness, such as aerospace components and tooling.

Physical Properties

Property Condition/Temperature Value (Metric) Value (Imperial)
Density Room Temp 8.0 g/cm³ 0.289 lb/in³
Melting Point - 1,400 °C 2,552 °F
Thermal Conductivity Room Temp 20 W/m·K 13 BTU·in/h·ft²·°F
Specific Heat Capacity Room Temp 500 J/kg·K 0.119 BTU/lb·°F
Electrical Resistivity Room Temp 0.7 µΩ·m 0.0000007 Ω·m

The practical significance of the density and melting point of Maraging 300 is crucial for applications in aerospace, where weight savings are paramount, and components must withstand high temperatures without deformation.

Corrosion Resistance

Corrosive Agent Concentration (%) Temperature (°C) Resistance Rating Notes
Chlorides 3-10 20-60 Fair Risk of pitting corrosion
Sulfuric Acid 10-30 20-40 Poor Not recommended
Sea Water - 20-30 Good Moderate resistance

Maraging 300 exhibits moderate resistance to corrosion, particularly in chloride environments, but is susceptible to pitting and stress corrosion cracking. Compared to stainless steels like 316L, which offer excellent corrosion resistance, Maraging 300 may require protective coatings or surface treatments in aggressive environments.

Heat Resistance

Property/Limit Temperature (°C) Temperature (°F) Remarks
Max Continuous Service Temp 300 °C 572 °F Suitable for high-temperature applications
Max Intermittent Service Temp 400 °C 752 °F Can withstand short-term exposure to higher temperatures
Scaling Temperature 600 °C 1,112 °F Risk of oxidation beyond this temperature

At elevated temperatures, Maraging 300 maintains its strength and hardness but may experience oxidation. Proper heat treatment can enhance its performance in high-temperature applications.

Fabrication Properties

Weldability

Welding Process Recommended Filler Metal (AWS Classification) Typical Shielding Gas/Flux Notes
TIG ERNiCrMo-3 Argon Preheat recommended
MIG ERNiCrMo-3 Argon/CO2 Post-weld heat treatment needed

Maraging 300 is weldable using standard techniques, but preheating and post-weld heat treatment are essential to prevent cracking and ensure optimal mechanical properties.

Machinability

Machining Parameter Maraging 300 AISI 1212 Notes/Tips
Relative Machinability Index 70 100 Requires high-speed tooling
Typical Cutting Speed (Turning) 50 m/min 80 m/min Use carbide tools for best results

Maraging 300 exhibits good machinability, but care must be taken to use appropriate cutting speeds and tooling to avoid work hardening.

Formability

Maraging 300 is suitable for both cold and hot forming processes. However, due to its high strength, it may require higher forces during forming operations. The material exhibits good ductility, allowing for complex shapes to be formed without cracking.

Heat Treatment

Treatment Process Temperature Range (°C/°F) Typical Soaking Time Cooling Method Primary Purpose / Expected Result
Solution Annealing 820-850 °C / 1,508-1,562 °F 1-2 hours Air Cooling Dissolves precipitates, refines grain structure
Aging 480-500 °C / 896-932 °F 4-8 hours Air Cooling Increases strength through precipitation hardening

The heat treatment processes significantly influence the microstructure of Maraging 300, enhancing its mechanical properties and ensuring optimal performance in applications.

Typical Applications and End Uses

Industry/Sector Specific Application Example Key Steel Properties Utilized in this Application Reason for Selection
Aerospace Aircraft landing gear High strength, toughness Critical load-bearing application
Tooling Molds for injection molding High wear resistance, machinability Precision and durability required
Automotive High-performance components Lightweight, high strength Performance enhancement

Other applications include:

    • High-speed tooling
    • Structural components in aerospace
    • Sports equipment (e.g., golf clubs)

Maraging 300 is chosen for these applications due to its unique combination of high strength, toughness, and machinability, making it ideal for components that must withstand extreme conditions.

Important Considerations, Selection Criteria, and Further Insights

Feature/Property Maraging 300 AISI 4340 17-4 PH Brief Pro/Con or Trade-off Note
Key Mechanical Property High strength Moderate strength High strength Maraging 300 offers superior toughness
Key Corrosion Aspect Fair Good Excellent 17-4 PH is better for corrosion resistance
Weldability Good Fair Good Maraging 300 is easier to weld than 4340
Machinability Good Fair Good Maraging 300 is easier to machine than 4340
Approx. Relative Cost High Moderate High Cost considerations may limit use
Typical Availability Moderate High High Availability can affect project timelines

When selecting Maraging 300, considerations include its cost-effectiveness, availability, and specific performance requirements. While it offers exceptional mechanical properties, its higher cost compared to conventional steels may limit its use to specialized applications. Additionally, its magnetic properties make it suitable for applications requiring non-magnetic materials.

In summary, Maraging 300 Steel is a high-performance material that excels in applications demanding strength, toughness, and machinability. Its unique properties make it a preferred choice in aerospace, tooling, and high-performance engineering sectors.

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