Commercial Quality Steel (CQ): Properties and Key Applications

Table Of Content

Table Of Content

Commercial Quality Steel (CQ) is a category of low-carbon mild steel primarily used in applications requiring good ductility and weldability. Classified under the broader category of carbon steels, CQ steel typically contains a carbon content of less than 0.25%, making it suitable for forming and welding processes. The primary alloying element in CQ steel is carbon, which influences its strength, hardness, and ductility. Other elements such as manganese, phosphorus, and sulfur may be present in trace amounts, affecting the steel's overall properties.

The most significant characteristics of CQ steel include its excellent formability, weldability, and moderate tensile strength. It is often used in applications where high strength is not a primary requirement but where good mechanical properties and ease of fabrication are essential.

Advantages and Limitations

Advantages:
- Good Ductility: CQ steel can be easily formed into various shapes without cracking.
- Weldability: It can be welded using standard techniques, making it suitable for fabrication.
- Cost-Effective: Generally, CQ steel is less expensive compared to higher-grade steels.

Limitations:
- Lower Strength: Compared to higher carbon or alloy steels, CQ steel has lower tensile and yield strength.
- Corrosion Resistance: It is more susceptible to corrosion than stainless steels or other alloyed grades.
- Limited High-Temperature Performance: CQ steel may not perform well under extreme temperature conditions.

Historically, CQ steel has been a staple in the manufacturing and construction industries, often used for structural applications, automotive components, and general fabrication. Its market position remains strong due to its versatility and cost-effectiveness.

Alternative Names, Standards, and Equivalents

Standard Organization Designation/Grade Country/Region of Origin Notes/Remarks
UNS G10100 USA Closest equivalent to A36 steel
AISI/SAE 1010 USA Low-carbon steel, good for forming
ASTM A36 USA Structural steel with similar properties
EN S235JR Europe Comparable in strength and application
DIN St37-2 Germany Similar mechanical properties
JIS SS400 Japan Common structural steel grade
GB Q235 China Equivalent to A36, widely used in construction
ISO ISO 630 International General structural steel standard

While many grades are considered equivalent to CQ steel, subtle differences in composition can affect performance. For instance, A36 steel has slightly higher yield strength, making it more suitable for structural applications, while CQ steel offers better ductility.

Key Properties

Chemical Composition

Element (Symbol and Name) Percentage Range (%)
C (Carbon) 0.05 - 0.25
Mn (Manganese) 0.30 - 0.60
P (Phosphorus) ≤ 0.04
S (Sulfur) ≤ 0.05
Si (Silicon) ≤ 0.40

The primary role of carbon in CQ steel is to enhance strength and hardness. Manganese contributes to improved hardenability and tensile strength, while phosphorus and sulfur are controlled to minimize brittleness and improve machinability.

Mechanical Properties

Property Condition/Temper Test Temperature Typical Value/Range (Metric) Typical Value/Range (Imperial) Reference Standard for Test Method
Tensile Strength Annealed Room Temp 370 - 490 MPa 54 - 71 ksi ASTM E8
Yield Strength (0.2% offset) Annealed Room Temp 250 - 350 MPa 36 - 51 ksi ASTM E8
Elongation Annealed Room Temp 20 - 30% 20 - 30% ASTM E8
Hardness (Brinell) Annealed Room Temp 120 - 160 HB 120 - 160 HB ASTM E10
Impact Strength Charpy V-notch -20°C (-4°F) 27 - 40 J 20 - 30 ft-lbf ASTM E23

The combination of these mechanical properties makes CQ steel suitable for applications that require moderate strength and excellent ductility, such as automotive body panels and structural components.

Physical Properties

Property Condition/Temperature Value (Metric) Value (Imperial)
Density Room Temp 7.85 g/cm³ 0.284 lb/in³
Melting Point - 1425 - 1540 °C 2600 - 2800 °F
Thermal Conductivity Room Temp 50 W/m·K 29 BTU·in/(hr·ft²·°F)
Specific Heat Capacity Room Temp 0.49 kJ/kg·K 0.12 BTU/lb·°F
Electrical Resistivity Room Temp 1.68 x 10^-8 Ω·m 1.68 x 10^-8 Ω·ft
Coefficient of Thermal Expansion Room Temp 11.0 x 10^-6/K 6.1 x 10^-6/°F

The density of CQ steel makes it suitable for applications where weight is a consideration, while its thermal conductivity is beneficial in applications involving heat transfer.

Corrosion Resistance

Corrosive Agent Concentration (%) Temperature (°C/°F) Resistance Rating Notes
Atmospheric Varies Ambient Fair Susceptible to rust
Chlorides Varies Ambient Poor Risk of pitting
Acids Varies Ambient Poor Not recommended
Alkalis Varies Ambient Fair Moderate resistance

CQ steel exhibits moderate corrosion resistance, making it suitable for indoor applications but less ideal for outdoor or marine environments. It is susceptible to rust in humid conditions and can experience pitting in chloride-rich environments. Compared to stainless steels like 304 or 316, CQ steel's corrosion resistance is significantly lower, necessitating protective coatings or treatments in corrosive environments.

Heat Resistance

Property/Limit Temperature (°C) Temperature (°F) Remarks
Max Continuous Service Temp 400 °C 752 °F Suitable for moderate temperatures
Max Intermittent Service Temp 500 °C 932 °F Short-term exposure only
Scaling Temperature 600 °C 1112 °F Risk of oxidation beyond this temp

At elevated temperatures, CQ steel maintains its mechanical properties but may begin to lose strength and ductility. Oxidation can occur at temperatures above 600 °C, necessitating careful consideration in high-temperature applications.

Fabrication Properties

Weldability

Welding Process Recommended Filler Metal (AWS Classification) Typical Shielding Gas/Flux Notes
MIG ER70S-6 Argon + CO2 Good for thin sections
TIG ER70S-2 Argon Clean welds, low heat input
Stick E7018 - Suitable for outdoor use

CQ steel is highly weldable using various processes, including MIG, TIG, and stick welding. Preheating may be required for thicker sections to prevent cracking. Post-weld heat treatment can enhance properties but is not always necessary.

Machinability

Machining Parameter [CQ Steel] AISI 1212 Notes/Tips
Relative Machinability Index 70 100 CQ steel is moderately machinable
Typical Cutting Speed (Turning) 30 m/min 50 m/min Use sharp tools for best results

CQ steel offers moderate machinability, making it suitable for machining operations. However, care must be taken to avoid work hardening.

Formability

CQ steel is well-suited for both cold and hot forming processes. Its low carbon content allows for significant deformation without cracking. The minimum bend radius is typically 1.5 times the material thickness, ensuring that it can be formed into complex shapes.

Heat Treatment

Treatment Process Temperature Range (°C/°F) Typical Soaking Time Cooling Method Primary Purpose / Expected Result
Annealing 600 - 700 °C / 1112 - 1292 °F 1 - 2 hours Air Improve ductility and reduce hardness
Normalizing 850 - 900 °C / 1562 - 1652 °F 1 - 2 hours Air Refine grain structure
Quenching 800 - 900 °C / 1472 - 1652 °F 30 min Water/Oil Increase hardness

During heat treatment, CQ steel undergoes metallurgical transformations that can significantly alter its microstructure and properties. For example, annealing reduces hardness and enhances ductility, making it easier to work with.

Typical Applications and End Uses

Industry/Sector Specific Application Example Key Steel Properties Utilized in this Application Reason for Selection (Brief)
Automotive Body panels Good formability, weldability Cost-effective and easy to fabricate
Construction Structural beams Moderate strength, ductility Suitable for general construction
Manufacturing Machinery frames Good machinability, weldability Easy to work with and fabricate
Appliances Appliance casings Good corrosion resistance (with coatings) Lightweight and cost-effective

Other applications include:
* - Agricultural equipment
* - Furniture manufacturing
* - General fabrication and repair work

CQ steel is chosen for these applications due to its balance of strength, ductility, and cost-effectiveness, making it ideal for parts that require good mechanical properties without the need for high-strength materials.

Important Considerations, Selection Criteria, and Further Insights

Feature/Property [CQ Steel] [A36 Steel] [304 Stainless Steel] Brief Pro/Con or Trade-off Note
Key Mechanical Property Moderate Higher Much Higher CQ is less strong but more ductile
Key Corrosion Aspect Fair Fair Excellent CQ is more susceptible to rust
Weldability Good Good Excellent All are weldable, but CQ is easier
Machinability Moderate Moderate Poor CQ is easier to machine
Formability Good Good Fair CQ can be formed into complex shapes
Approx. Relative Cost Low Low High CQ is more cost-effective
Typical Availability High High Moderate CQ is widely available

When selecting CQ steel, considerations include cost-effectiveness, availability, and the specific mechanical properties required for the application. While it offers good performance for many applications, it may not be suitable for environments requiring high corrosion resistance or extreme strength.

In conclusion, Commercial Quality Steel (CQ) is a versatile material widely used in various industries due to its favorable properties and cost-effectiveness. Understanding its characteristics, advantages, and limitations is crucial for making informed material selection decisions in engineering and manufacturing applications.

กลับไปยังบล็อก

แสดงความคิดเห็น