Commercial Quality Steel (CQ): Properties and Key Applications
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Table Of Content
Table Of Content
Commercial Quality Steel (CQ) is a category of low-carbon mild steel primarily used in applications requiring good ductility and weldability. Classified under the broader category of carbon steels, CQ steel typically contains a carbon content of less than 0.25%, making it suitable for forming and welding processes. The primary alloying element in CQ steel is carbon, which influences its strength, hardness, and ductility. Other elements such as manganese, phosphorus, and sulfur may be present in trace amounts, affecting the steel's overall properties.
The most significant characteristics of CQ steel include its excellent formability, weldability, and moderate tensile strength. It is often used in applications where high strength is not a primary requirement but where good mechanical properties and ease of fabrication are essential.
Advantages and Limitations
Advantages:
- Good Ductility: CQ steel can be easily formed into various shapes without cracking.
- Weldability: It can be welded using standard techniques, making it suitable for fabrication.
- Cost-Effective: Generally, CQ steel is less expensive compared to higher-grade steels.
Limitations:
- Lower Strength: Compared to higher carbon or alloy steels, CQ steel has lower tensile and yield strength.
- Corrosion Resistance: It is more susceptible to corrosion than stainless steels or other alloyed grades.
- Limited High-Temperature Performance: CQ steel may not perform well under extreme temperature conditions.
Historically, CQ steel has been a staple in the manufacturing and construction industries, often used for structural applications, automotive components, and general fabrication. Its market position remains strong due to its versatility and cost-effectiveness.
Alternative Names, Standards, and Equivalents
Standard Organization | Designation/Grade | Country/Region of Origin | Notes/Remarks |
---|---|---|---|
UNS | G10100 | USA | Closest equivalent to A36 steel |
AISI/SAE | 1010 | USA | Low-carbon steel, good for forming |
ASTM | A36 | USA | Structural steel with similar properties |
EN | S235JR | Europe | Comparable in strength and application |
DIN | St37-2 | Germany | Similar mechanical properties |
JIS | SS400 | Japan | Common structural steel grade |
GB | Q235 | China | Equivalent to A36, widely used in construction |
ISO | ISO 630 | International | General structural steel standard |
While many grades are considered equivalent to CQ steel, subtle differences in composition can affect performance. For instance, A36 steel has slightly higher yield strength, making it more suitable for structural applications, while CQ steel offers better ductility.
Key Properties
Chemical Composition
Element (Symbol and Name) | Percentage Range (%) |
---|---|
C (Carbon) | 0.05 - 0.25 |
Mn (Manganese) | 0.30 - 0.60 |
P (Phosphorus) | ≤ 0.04 |
S (Sulfur) | ≤ 0.05 |
Si (Silicon) | ≤ 0.40 |
The primary role of carbon in CQ steel is to enhance strength and hardness. Manganese contributes to improved hardenability and tensile strength, while phosphorus and sulfur are controlled to minimize brittleness and improve machinability.
Mechanical Properties
Property | Condition/Temper | Test Temperature | Typical Value/Range (Metric) | Typical Value/Range (Imperial) | Reference Standard for Test Method |
---|---|---|---|---|---|
Tensile Strength | Annealed | Room Temp | 370 - 490 MPa | 54 - 71 ksi | ASTM E8 |
Yield Strength (0.2% offset) | Annealed | Room Temp | 250 - 350 MPa | 36 - 51 ksi | ASTM E8 |
Elongation | Annealed | Room Temp | 20 - 30% | 20 - 30% | ASTM E8 |
Hardness (Brinell) | Annealed | Room Temp | 120 - 160 HB | 120 - 160 HB | ASTM E10 |
Impact Strength | Charpy V-notch | -20°C (-4°F) | 27 - 40 J | 20 - 30 ft-lbf | ASTM E23 |
The combination of these mechanical properties makes CQ steel suitable for applications that require moderate strength and excellent ductility, such as automotive body panels and structural components.
Physical Properties
Property | Condition/Temperature | Value (Metric) | Value (Imperial) |
---|---|---|---|
Density | Room Temp | 7.85 g/cm³ | 0.284 lb/in³ |
Melting Point | - | 1425 - 1540 °C | 2600 - 2800 °F |
Thermal Conductivity | Room Temp | 50 W/m·K | 29 BTU·in/(hr·ft²·°F) |
Specific Heat Capacity | Room Temp | 0.49 kJ/kg·K | 0.12 BTU/lb·°F |
Electrical Resistivity | Room Temp | 1.68 x 10^-8 Ω·m | 1.68 x 10^-8 Ω·ft |
Coefficient of Thermal Expansion | Room Temp | 11.0 x 10^-6/K | 6.1 x 10^-6/°F |
The density of CQ steel makes it suitable for applications where weight is a consideration, while its thermal conductivity is beneficial in applications involving heat transfer.
Corrosion Resistance
Corrosive Agent | Concentration (%) | Temperature (°C/°F) | Resistance Rating | Notes |
---|---|---|---|---|
Atmospheric | Varies | Ambient | Fair | Susceptible to rust |
Chlorides | Varies | Ambient | Poor | Risk of pitting |
Acids | Varies | Ambient | Poor | Not recommended |
Alkalis | Varies | Ambient | Fair | Moderate resistance |
CQ steel exhibits moderate corrosion resistance, making it suitable for indoor applications but less ideal for outdoor or marine environments. It is susceptible to rust in humid conditions and can experience pitting in chloride-rich environments. Compared to stainless steels like 304 or 316, CQ steel's corrosion resistance is significantly lower, necessitating protective coatings or treatments in corrosive environments.
Heat Resistance
Property/Limit | Temperature (°C) | Temperature (°F) | Remarks |
---|---|---|---|
Max Continuous Service Temp | 400 °C | 752 °F | Suitable for moderate temperatures |
Max Intermittent Service Temp | 500 °C | 932 °F | Short-term exposure only |
Scaling Temperature | 600 °C | 1112 °F | Risk of oxidation beyond this temp |
At elevated temperatures, CQ steel maintains its mechanical properties but may begin to lose strength and ductility. Oxidation can occur at temperatures above 600 °C, necessitating careful consideration in high-temperature applications.
Fabrication Properties
Weldability
Welding Process | Recommended Filler Metal (AWS Classification) | Typical Shielding Gas/Flux | Notes |
---|---|---|---|
MIG | ER70S-6 | Argon + CO2 | Good for thin sections |
TIG | ER70S-2 | Argon | Clean welds, low heat input |
Stick | E7018 | - | Suitable for outdoor use |
CQ steel is highly weldable using various processes, including MIG, TIG, and stick welding. Preheating may be required for thicker sections to prevent cracking. Post-weld heat treatment can enhance properties but is not always necessary.
Machinability
Machining Parameter | [CQ Steel] | AISI 1212 | Notes/Tips |
---|---|---|---|
Relative Machinability Index | 70 | 100 | CQ steel is moderately machinable |
Typical Cutting Speed (Turning) | 30 m/min | 50 m/min | Use sharp tools for best results |
CQ steel offers moderate machinability, making it suitable for machining operations. However, care must be taken to avoid work hardening.
Formability
CQ steel is well-suited for both cold and hot forming processes. Its low carbon content allows for significant deformation without cracking. The minimum bend radius is typically 1.5 times the material thickness, ensuring that it can be formed into complex shapes.
Heat Treatment
Treatment Process | Temperature Range (°C/°F) | Typical Soaking Time | Cooling Method | Primary Purpose / Expected Result |
---|---|---|---|---|
Annealing | 600 - 700 °C / 1112 - 1292 °F | 1 - 2 hours | Air | Improve ductility and reduce hardness |
Normalizing | 850 - 900 °C / 1562 - 1652 °F | 1 - 2 hours | Air | Refine grain structure |
Quenching | 800 - 900 °C / 1472 - 1652 °F | 30 min | Water/Oil | Increase hardness |
During heat treatment, CQ steel undergoes metallurgical transformations that can significantly alter its microstructure and properties. For example, annealing reduces hardness and enhances ductility, making it easier to work with.
Typical Applications and End Uses
Industry/Sector | Specific Application Example | Key Steel Properties Utilized in this Application | Reason for Selection (Brief) |
---|---|---|---|
Automotive | Body panels | Good formability, weldability | Cost-effective and easy to fabricate |
Construction | Structural beams | Moderate strength, ductility | Suitable for general construction |
Manufacturing | Machinery frames | Good machinability, weldability | Easy to work with and fabricate |
Appliances | Appliance casings | Good corrosion resistance (with coatings) | Lightweight and cost-effective |
Other applications include:
* - Agricultural equipment
* - Furniture manufacturing
* - General fabrication and repair work
CQ steel is chosen for these applications due to its balance of strength, ductility, and cost-effectiveness, making it ideal for parts that require good mechanical properties without the need for high-strength materials.
Important Considerations, Selection Criteria, and Further Insights
Feature/Property | [CQ Steel] | [A36 Steel] | [304 Stainless Steel] | Brief Pro/Con or Trade-off Note |
---|---|---|---|---|
Key Mechanical Property | Moderate | Higher | Much Higher | CQ is less strong but more ductile |
Key Corrosion Aspect | Fair | Fair | Excellent | CQ is more susceptible to rust |
Weldability | Good | Good | Excellent | All are weldable, but CQ is easier |
Machinability | Moderate | Moderate | Poor | CQ is easier to machine |
Formability | Good | Good | Fair | CQ can be formed into complex shapes |
Approx. Relative Cost | Low | Low | High | CQ is more cost-effective |
Typical Availability | High | High | Moderate | CQ is widely available |
When selecting CQ steel, considerations include cost-effectiveness, availability, and the specific mechanical properties required for the application. While it offers good performance for many applications, it may not be suitable for environments requiring high corrosion resistance or extreme strength.
In conclusion, Commercial Quality Steel (CQ) is a versatile material widely used in various industries due to its favorable properties and cost-effectiveness. Understanding its characteristics, advantages, and limitations is crucial for making informed material selection decisions in engineering and manufacturing applications.