Cobalt Steel: Properties and Key Applications
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Table Of Content
Table Of Content
Cobalt steel is a specialized category of steel alloy that incorporates cobalt as a primary alloying element. This steel grade is classified as a high-speed steel (HSS) due to its exceptional hardness and wear resistance, making it particularly suitable for cutting tools and high-performance applications. The addition of cobalt enhances the steel's ability to maintain hardness at elevated temperatures, which is crucial for tools that operate under high-stress conditions.
Comprehensive Overview
Cobalt steel is primarily characterized by its unique combination of alloying elements, which typically include carbon, chromium, molybdenum, and tungsten, alongside cobalt. The presence of cobalt significantly influences the steel's properties, enhancing its wear resistance and thermal stability. Cobalt steel is known for its ability to retain hardness even at high temperatures, making it ideal for applications such as drill bits, milling cutters, and other cutting tools.
| Characteristic | Description |
|---|---|
| Hardness | High hardness, often exceeding 60 HRC, depending on heat treatment. |
| Wear Resistance | Excellent wear resistance due to the fine microstructure and alloying elements. |
| Thermal Stability | Maintains hardness at elevated temperatures, reducing tool wear. |
| Toughness | Good toughness, although slightly lower than some other tool steels. |
| Corrosion Resistance | Moderate; not as resistant as stainless steels but better than carbon steels. |
Advantages:
- Exceptional hardness and wear resistance.
- Retains properties at high temperatures, making it suitable for high-speed applications.
- Versatile in various cutting and machining applications.
Limitations:
- Higher cost compared to standard tool steels.
- More challenging to machine and fabricate due to its hardness.
- Limited corrosion resistance compared to stainless steels.
Cobalt steel has a significant market position, particularly in the manufacturing of cutting tools and industrial machinery. Its historical significance dates back to the early 20th century when it was first developed to improve the performance of cutting tools.
Alternative Names, Standards, and Equivalents
| Standard Organization | Designation/Grade | Country/Region of Origin | Notes/Remarks |
|---|---|---|---|
| UNS | T15 | USA | High-speed steel with cobalt content. |
| AISI/SAE | M42 | USA | Contains molybdenum and cobalt; excellent for cutting tools. |
| ASTM | A600 | USA | Specification for high-speed steels. |
| DIN | 1.3247 | Germany | Equivalent to M42; used in tool manufacturing. |
| JIS | SKH51 | Japan | Similar to M42; used for high-speed applications. |
The differences between equivalent grades often lie in the specific percentages of alloying elements, which can affect performance characteristics such as hardness, toughness, and wear resistance. For instance, while M42 and SKH51 are similar, M42 typically has a higher cobalt content, enhancing its high-temperature performance.
Key Properties
Chemical Composition
| Element (Symbol) | Percentage Range (%) |
|---|---|
| Carbon (C) | 0.90 - 1.05 |
| Cobalt (Co) | 8.0 - 10.0 |
| Chromium (Cr) | 3.75 - 4.50 |
| Molybdenum (Mo) | 1.80 - 2.20 |
| Tungsten (W) | 5.00 - 6.75 |
The primary role of cobalt in cobalt steel is to enhance hardness and wear resistance, particularly at elevated temperatures. Chromium contributes to overall toughness and corrosion resistance, while molybdenum and tungsten improve the steel's ability to withstand high-stress conditions.
Mechanical Properties
| Property | Condition/Temper | Typical Value/Range (Metric) | Typical Value/Range (Imperial) | Reference Standard for Test Method |
|---|---|---|---|---|
| Tensile Strength | Annealed | 1,200 - 1,400 MPa | 174 - 203 ksi | ASTM E8 |
| Yield Strength (0.2% offset) | Annealed | 1,000 - 1,200 MPa | 145 - 174 ksi | ASTM E8 |
| Elongation | Annealed | 5 - 10% | 5 - 10% | ASTM E8 |
| Hardness (HRC) | Quenched & Tempered | 60 - 65 HRC | 60 - 65 HRC | ASTM E18 |
| Impact Strength | Room Temperature | 20 - 30 J | 15 - 22 ft-lbf | ASTM E23 |
The combination of high tensile and yield strength, along with excellent hardness, makes cobalt steel particularly suitable for applications requiring high mechanical loading and structural integrity, such as cutting tools and industrial machinery.
Physical Properties
| Property | Condition/Temperature | Value (Metric) | Value (Imperial) |
|---|---|---|---|
| Density | Room Temperature | 8.2 g/cm³ | 0.297 lb/in³ |
| Melting Point | - | 1,400 - 1,500 °C | 2,552 - 2,732 °F |
| Thermal Conductivity | Room Temperature | 25 W/m·K | 14.5 BTU·in/h·ft²·°F |
| Specific Heat Capacity | Room Temperature | 460 J/kg·K | 0.11 BTU/lb·°F |
| Electrical Resistivity | Room Temperature | 0.06 µΩ·m | 0.06 µΩ·in |
The high density and melting point of cobalt steel contribute to its durability and performance in high-temperature applications. The thermal conductivity is moderate, which is beneficial for heat dissipation in cutting tools.
Corrosion Resistance
| Corrosive Agent | Concentration (%) | Temperature (°C/°F) | Resistance Rating | Notes |
|---|---|---|---|---|
| Chlorides | 3 - 10 | 20 - 60 / 68 - 140 | Fair | Risk of pitting corrosion. |
| Sulfuric Acid | 5 - 20 | 20 - 40 / 68 - 104 | Poor | Not recommended for use. |
| Sodium Hydroxide | 10 - 30 | 20 - 60 / 68 - 140 | Fair | Susceptible to stress corrosion. |
Cobalt steel exhibits moderate corrosion resistance, particularly against chlorides, but it is not as resistant as stainless steels. It is susceptible to pitting and stress corrosion cracking in harsh environments, especially when exposed to acids and alkalis.
When compared to other steel grades, such as stainless steel (e.g., 304 or 316), cobalt steel is less resistant to corrosion but offers superior hardness and wear resistance. This makes it a preferred choice for cutting tools that may not be exposed to corrosive environments.
Heat Resistance
| Property/Limit | Temperature (°C) | Temperature (°F) | Remarks |
|---|---|---|---|
| Max Continuous Service Temp | 600 | 1,112 | Suitable for high-speed applications. |
| Max Intermittent Service Temp | 700 | 1,292 | Can withstand short-term exposure. |
| Scaling Temperature | 800 | 1,472 | Risk of oxidation above this temperature. |
Cobalt steel performs well at elevated temperatures, maintaining its hardness and structural integrity. However, at temperatures exceeding 800 °C (1,472 °F), there is a risk of oxidation, which can compromise its performance.
Fabrication Properties
Weldability
| Welding Process | Recommended Filler Metal (AWS Classification) | Typical Shielding Gas/Flux | Notes |
|---|---|---|---|
| TIG | ERCoCr-A | Argon | Preheat recommended to avoid cracking. |
| MIG | ERCoCr-B | Argon/CO2 mixture | Requires careful control of heat input. |
Cobalt steel can be welded, but it requires specific filler metals and techniques to avoid cracking. Preheating before welding is often recommended to reduce the risk of thermal shock. Post-weld heat treatment may also be necessary to relieve stresses.
Machinability
| Machining Parameter | Cobalt Steel | Benchmark Steel (AISI 1212) | Notes/Tips |
|---|---|---|---|
| Relative Machinability Index | 50 | 100 | Cobalt steel is more challenging to machine. |
| Typical Cutting Speed (Turning) | 30 m/min | 60 m/min | Use carbide tools for best results. |
Cobalt steel presents challenges in machining due to its hardness. It is advisable to use high-speed steel or carbide tools and to optimize cutting speeds and feeds to achieve efficient machining.
Formability
Cobalt steel is not particularly known for its formability. Cold forming is limited due to its high hardness, while hot forming can be performed with careful temperature control. The material exhibits significant work hardening, which can complicate forming processes.
Heat Treatment
| Treatment Process | Temperature Range (°C/°F) | Typical Soaking Time | Cooling Method | Primary Purpose / Expected Result |
|---|---|---|---|---|
| Annealing | 700 - 800 / 1,292 - 1,472 | 1 - 2 hours | Air or oil | Relieve stresses, improve machinability. |
| Hardening | 1,000 - 1,200 / 1,832 - 2,192 | 30 minutes | Oil or air | Increase hardness and wear resistance. |
| Tempering | 500 - 600 / 932 - 1,112 | 1 hour | Air | Reduce brittleness, improve toughness. |
During heat treatment, cobalt steel undergoes significant metallurgical transformations. Hardening increases the hardness and wear resistance, while tempering helps to reduce brittleness, enhancing toughness for practical applications.
Typical Applications and End Uses
| Industry/Sector | Specific Application Example | Key Steel Properties Utilized in this Application | Reason for Selection (Brief) |
|---|---|---|---|
| Aerospace | Turbine blades | High hardness, thermal stability | Performance at elevated temperatures. |
| Automotive | Cutting tools | Wear resistance, toughness | Durability in high-stress environments. |
| Manufacturing | Drills and milling cutters | Hardness, wear resistance | Extended tool life and performance. |
Other applications include:
- Oil and Gas: Drill bits for exploration.
- Medical Devices: Surgical instruments requiring high precision and durability.
Cobalt steel is chosen for these applications due to its ability to maintain performance under extreme conditions, ensuring reliability and longevity.
Important Considerations, Selection Criteria, and Further Insights
| Feature/Property | Cobalt Steel | Alternative Grade 1 (M2) | Alternative Grade 2 (A2) | Brief Pro/Con or Trade-off Note |
|---|---|---|---|---|
| Key Mechanical Property | High hardness | Good toughness | Moderate hardness | Cobalt steel excels in hardness but may be more brittle. |
| Key Corrosion Aspect | Moderate | Moderate | Good | Cobalt steel is less corrosion-resistant than A2. |
| Weldability | Challenging | Moderate | Good | M2 is easier to weld than cobalt steel. |
| Machinability | Low | Moderate | High | Cobalt steel is harder to machine than A2. |
| Approx. Relative Cost | High | Moderate | Low | Cobalt steel is more expensive due to alloying elements. |
| Typical Availability | Moderate | High | High | Cobalt steel may be less readily available than A2. |
When selecting cobalt steel, considerations include its cost-effectiveness, availability, and specific application requirements. While it offers superior hardness and wear resistance, its challenges in machinability and welding must be weighed against the benefits it provides in high-performance applications. Additionally, safety considerations, such as the potential for brittleness, should be addressed during the design and fabrication processes.
In summary, cobalt steel is a high-performance material that excels in demanding applications, making it a valuable choice for engineers and manufacturers seeking durability and reliability in their tools and components.