CK75 Steel: Properties and Key Applications Overview
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Table Of Content
Table Of Content
CK75 steel is a medium-carbon steel grade that falls under the category of high-carbon steels. It is primarily characterized by its carbon content, which typically ranges from 0.65% to 0.75%. This steel grade is known for its excellent hardness and wear resistance, making it suitable for various applications where strength and durability are paramount. The primary alloying element in CK75 is carbon, which significantly influences its mechanical properties, particularly its tensile strength and hardness.
Comprehensive Overview
CK75 steel is classified as a medium-carbon alloy steel, which means it has a higher carbon content compared to low-carbon steels, leading to improved strength and hardness. The presence of carbon enhances the steel's ability to harden through heat treatment processes, making it a popular choice for applications requiring high strength and wear resistance.
The most significant characteristics of CK75 steel include:
- High Hardness: Due to its carbon content, CK75 can achieve high hardness levels, especially after quenching and tempering.
- Good Wear Resistance: The steel's hardness translates into excellent wear resistance, making it ideal for components subjected to friction and abrasion.
- Moderate Ductility: While it offers good strength, CK75 has moderate ductility, which may limit its use in applications requiring extensive deformation.
Advantages and Limitations
| Advantages | Limitations |
|---|---|
| High strength and hardness | Limited ductility |
| Excellent wear resistance | Susceptible to cracking during welding |
| Good machinability when properly treated | Requires careful heat treatment to avoid brittleness |
CK75 steel is commonly used in the manufacturing of springs, cutting tools, and various mechanical components. Its historical significance lies in its widespread use in the automotive and machinery industries, where high-performance materials are essential.
Alternative Names, Standards, and Equivalents
| Standard Organization | Designation/Grade | Country/Region of Origin | Notes/Remarks |
|---|---|---|---|
| UNS | G10750 | USA | Closest equivalent to AISI 1075 |
| AISI/SAE | 1075 | USA | Similar properties but may have slight compositional differences |
| DIN | C75 | Germany | Minor differences in carbon content |
| JIS | S75C | Japan | Equivalent with similar mechanical properties |
| EN | C75 | Europe | Closest equivalent with minor variations |
The differences between these equivalent grades can affect selection based on specific application requirements, such as hardness, ductility, and weldability. For instance, while AISI 1075 and CK75 are similar, the slight variations in carbon content can lead to differences in hardness and machinability.
Key Properties
Chemical Composition
| Element (Symbol and Name) | Percentage Range (%) |
|---|---|
| C (Carbon) | 0.65 - 0.75 |
| Mn (Manganese) | 0.30 - 0.60 |
| Si (Silicon) | 0.15 - 0.40 |
| P (Phosphorus) | ≤ 0.025 |
| S (Sulfur) | ≤ 0.025 |
The primary role of carbon in CK75 steel is to enhance hardness and strength through heat treatment. Manganese contributes to hardenability and improves toughness, while silicon helps in deoxidation during steelmaking and enhances strength.
Mechanical Properties
| Property | Condition/Temper | Typical Value/Range (Metric - SI Units) | Typical Value/Range (Imperial Units) | Reference Standard for Test Method |
|---|---|---|---|---|
| Tensile Strength | Quenched & Tempered | 800 - 1000 MPa | 1160 - 1450 ksi | ASTM E8 |
| Yield Strength (0.2% offset) | Quenched & Tempered | 600 - 800 MPa | 870 - 1160 ksi | ASTM E8 |
| Elongation | Quenched & Tempered | 10 - 15% | 10 - 15% | ASTM E8 |
| Hardness (HRC) | Quenched & Tempered | 55 - 65 HRC | 55 - 65 HRC | ASTM E18 |
| Impact Strength | - | 30 - 50 J at -20°C | 22 - 37 ft-lbf at -4°F | ASTM E23 |
The combination of high tensile and yield strength, along with significant hardness, makes CK75 steel suitable for applications that require high mechanical loading and structural integrity, such as in automotive components and machinery parts.
Physical Properties
| Property | Condition/Temperature | Value (Metric - SI Units) | Value (Imperial Units) |
|---|---|---|---|
| Density | - | 7.85 g/cm³ | 0.284 lb/in³ |
| Melting Point | - | 1425 - 1540 °C | 2600 - 2800 °F |
| Thermal Conductivity | 20 °C | 50 W/m·K | 34.5 BTU·in/(hr·ft²·°F) |
| Specific Heat Capacity | 20 °C | 0.46 kJ/kg·K | 0.11 BTU/lb·°F |
| Electrical Resistivity | 20 °C | 0.0000017 Ω·m | 0.0000017 Ω·in |
The density of CK75 steel indicates its mass per unit volume, which is important for weight-sensitive applications. The melting point signifies its thermal stability, while thermal conductivity and specific heat capacity are critical for applications involving heat treatment and thermal processing.
Corrosion Resistance
| Corrosive Agent | Concentration (%) | Temperature (°C/°F) | Resistance Rating | Notes |
|---|---|---|---|---|
| Atmospheric | - | - | Fair | Susceptible to rust without protective coatings |
| Chlorides | Low | Ambient | Poor | Risk of pitting corrosion |
| Acids | Dilute | Ambient | Poor | Not recommended for acidic environments |
| Alkalis | Dilute | Ambient | Fair | Moderate resistance, but protective measures advised |
CK75 steel exhibits moderate corrosion resistance, primarily due to its carbon content. It is susceptible to rusting in humid environments and requires protective coatings for outdoor applications. Compared to stainless steels, CK75's corrosion resistance is significantly lower, making it less suitable for applications in highly corrosive environments.
Heat Resistance
| Property/Limit | Temperature (°C) | Temperature (°F) | Remarks |
|---|---|---|---|
| Max Continuous Service Temp | 300 °C | 572 °F | Above this temperature, properties may degrade |
| Max Intermittent Service Temp | 400 °C | 752 °F | Short-term exposure can be tolerated |
| Scaling Temperature | 600 °C | 1112 °F | Risk of scaling at elevated temperatures |
At elevated temperatures, CK75 steel maintains its strength but may begin to lose hardness and toughness. Oxidation can occur, leading to scaling, which can compromise the material's integrity. Therefore, it is essential to consider the operating temperature when selecting CK75 for high-temperature applications.
Fabrication Properties
Weldability
| Welding Process | Recommended Filler Metal (AWS Classification) | Typical Shielding Gas/Flux | Notes |
|---|---|---|---|
| MIG | ER70S-6 | Argon + CO2 mix | Preheat recommended |
| TIG | ER70S-2 | Argon | Requires post-weld heat treatment |
| Stick | E7018 | - | Not recommended for thick sections |
CK75 steel presents challenges in welding due to its high carbon content, which can lead to cracking. Preheating and post-weld heat treatment are recommended to mitigate these risks. Proper filler metals should be selected to ensure compatibility and strength in the weld joint.
Machinability
| Machining Parameter | CK75 Steel | Benchmark Steel (AISI 1212) | Notes/Tips |
|---|---|---|---|
| Relative Machinability Index | 60 | 100 | Moderate machinability |
| Typical Cutting Speed (Turning) | 30 m/min | 50 m/min | Use carbide tools for best results |
CK75 steel has moderate machinability, which can be improved with appropriate cutting tools and speeds. The use of carbide tools is recommended to achieve better surface finishes and tool life.
Formability
CK75 steel is suitable for cold and hot forming processes. However, due to its higher carbon content, it exhibits work hardening, which can make extensive deformation challenging. Recommended bend radii should be larger to avoid cracking during forming operations.
Heat Treatment
| Treatment Process | Temperature Range (°C/°F) | Typical Soaking Time | Cooling Method | Primary Purpose / Expected Result |
|---|---|---|---|---|
| Annealing | 600 - 700 °C / 1112 - 1292 °F | 1 - 2 hours | Air or furnace | Softening, improving ductility |
| Quenching | 800 - 900 °C / 1472 - 1652 °F | 30 minutes | Oil or water | Hardening, increasing strength |
| Tempering | 150 - 300 °C / 302 - 572 °F | 1 hour | Air | Reducing brittleness, improving toughness |
During heat treatment, CK75 undergoes significant metallurgical transformations. Quenching increases hardness through the formation of martensite, while tempering reduces brittleness and enhances toughness, making the steel more suitable for dynamic applications.
Typical Applications and End Uses
| Industry/Sector | Specific Application Example | Key Steel Properties Utilized in this Application | Reason for Selection (Brief) |
|---|---|---|---|
| Automotive | Leaf springs | High strength, excellent wear resistance | Required for load-bearing applications |
| Machinery | Cutting tools | High hardness, good machinability | Essential for precision cutting |
| Aerospace | Landing gear components | High strength, fatigue resistance | Critical for safety and performance |
Other applications of CK75 steel include:
- Manufacturing of gears and shafts: Due to its strength and wear resistance.
- Production of knives and blades: Where hardness is crucial for cutting performance.
- Construction of heavy machinery: For components that require durability and strength.
Important Considerations, Selection Criteria, and Further Insights
| Feature/Property | CK75 Steel | AISI 1075 | AISI 4140 | Brief Pro/Con or Trade-off Note |
|---|---|---|---|---|
| Key Mechanical Property | High hardness | Similar hardness | Lower hardness | CK75 offers better wear resistance |
| Key Corrosion Aspect | Fair resistance | Fair resistance | Good resistance | AISI 4140 is better for corrosive environments |
| Weldability | Challenging | Moderate | Good | CK75 requires careful handling during welding |
| Machinability | Moderate | Good | Moderate | AISI 1075 is easier to machine |
| Formability | Moderate | Good | Moderate | AISI 1075 offers better formability |
| Approx. Relative Cost | Moderate | Moderate | Higher | CK75 is cost-effective for high-strength applications |
| Typical Availability | Common | Common | Less common | CK75 is widely available in various forms |
When selecting CK75 steel, considerations such as cost-effectiveness, availability, and specific application requirements must be evaluated. While it offers excellent mechanical properties, its limitations in weldability and corrosion resistance should be carefully considered based on the intended use. Additionally, CK75's magnetic properties make it suitable for applications where magnetic interference is a concern.
In summary, CK75 steel is a versatile medium-carbon steel that excels in applications requiring high strength and wear resistance, making it a preferred choice in various industries.