Bumax 88 Stainless Steel: Properties and Key Applications
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Table Of Content
Table Of Content
Bumax 88 is a high-performance austenitic stainless steel known for its exceptional corrosion resistance and mechanical properties. Classified as a stainless steel grade, Bumax 88 primarily consists of iron, chromium, nickel, and molybdenum, which contribute to its robust characteristics. The alloying elements in Bumax 88 enhance its resistance to pitting and crevice corrosion, making it suitable for demanding environments, particularly in the chemical and marine industries.
Comprehensive Overview
Bumax 88 is classified as an austenitic stainless steel, which is characterized by its face-centered cubic (FCC) crystal structure. This structure provides excellent toughness and ductility, even at low temperatures. The primary alloying elements include:
- Chromium (Cr): Typically around 18-20%, chromium enhances corrosion resistance and contributes to the formation of a passive oxide layer on the steel surface.
- Nickel (Ni): Usually present in 8-10% concentrations, nickel improves the steel's toughness and ductility, as well as its resistance to corrosion.
- Molybdenum (Mo): Generally around 2-3%, molybdenum further enhances resistance to pitting and crevice corrosion, particularly in chloride environments.
The significant characteristics of Bumax 88 include high tensile strength, excellent weldability, and outstanding resistance to various corrosive agents. Its main advantages are its ability to withstand harsh environments, making it ideal for applications in the food processing, chemical, and marine industries. However, it may be more expensive than other stainless steel grades and can be challenging to machine due to its toughness.
Historically, Bumax 88 has gained recognition for its reliability in critical applications, positioning it as a preferred choice among engineers and designers seeking high-performance materials.
Alternative Names, Standards, and Equivalents
Standard Organization | Designation/Grade | Country/Region of Origin | Notes/Remarks |
---|---|---|---|
UNS | S31600 | USA | Closest equivalent to AISI 316 |
AISI/SAE | 316 | USA | Minor compositional differences |
ASTM | A240 | USA | Standard specification for stainless steel plates |
EN | 1.4401 | Europe | Equivalent to AISI 316 |
JIS | SUS316 | Japan | Similar properties, widely used in Japan |
While Bumax 88 is often compared to AISI 316, it is essential to note that Bumax 88 may offer improved corrosion resistance in specific environments due to its unique composition. The presence of molybdenum in higher concentrations enhances its performance in chloride-rich conditions, making it a superior choice for marine applications.
Key Properties
Chemical Composition
Element (Symbol and Name) | Percentage Range (%) |
---|---|
Fe (Iron) | Balance |
Cr (Chromium) | 18.0 - 20.0 |
Ni (Nickel) | 8.0 - 10.0 |
Mo (Molybdenum) | 2.0 - 3.0 |
C (Carbon) | ≤ 0.03 |
Mn (Manganese) | ≤ 2.0 |
Si (Silicon) | ≤ 1.0 |
P (Phosphorus) | ≤ 0.045 |
S (Sulfur) | ≤ 0.03 |
The primary role of chromium is to provide corrosion resistance, while nickel enhances ductility and toughness. Molybdenum significantly improves resistance to pitting and crevice corrosion, particularly in chloride environments. The low carbon content minimizes the risk of carbide precipitation, which can lead to intergranular corrosion.
Mechanical Properties
Property | Condition/Temper | Typical Value/Range (Metric - SI Units) | Typical Value/Range (Imperial Units) | Reference Standard for Test Method |
---|---|---|---|---|
Tensile Strength | Annealed | 620 - 720 MPa | 90 - 104 ksi | ASTM E8 |
Yield Strength (0.2% offset) | Annealed | 290 - 310 MPa | 42 - 45 ksi | ASTM E8 |
Elongation | Annealed | 40% | 40% | ASTM E8 |
Reduction of Area | Annealed | 60% | 60% | ASTM E8 |
Hardness (Rockwell B) | Annealed | 85 - 95 HRB | 85 - 95 HRB | ASTM E18 |
Impact Strength | -40°C | 50 J | 37 ft-lbf | ASTM E23 |
The combination of high tensile and yield strength, along with excellent elongation properties, makes Bumax 88 suitable for applications requiring high mechanical loading and structural integrity. Its toughness at low temperatures is particularly advantageous in cryogenic applications.
Physical Properties
Property | Condition/Temperature | Value (Metric - SI Units) | Value (Imperial Units) |
---|---|---|---|
Density | - | 7.98 g/cm³ | 0.288 lb/in³ |
Melting Point/Range | - | 1400 - 1450 °C | 2552 - 2642 °F |
Thermal Conductivity | 20 °C | 16 W/m·K | 92 BTU·in/(hr·ft²·°F) |
Specific Heat Capacity | 20 °C | 500 J/kg·K | 0.119 BTU/lb·°F |
Electrical Resistivity | 20 °C | 0.72 µΩ·m | 0.0000013 Ω·in |
Coefficient of Thermal Expansion | 20 - 100 °C | 16.0 x 10⁻⁶ K⁻¹ | 8.9 x 10⁻⁶ °F⁻¹ |
The density of Bumax 88 indicates its substantial weight, which is a consideration in applications where weight savings are critical. The thermal conductivity and specific heat capacity suggest its suitability for applications involving thermal management, while the electrical resistivity is relevant in electrical applications.
Corrosion Resistance
Corrosive Agent | Concentration (%) | Temperature (°C/°F) | Resistance Rating | Notes |
---|---|---|---|---|
Chlorides | 3-10 | 20-60 / 68-140 | Excellent | Risk of pitting |
Sulfuric Acid | 10-30 | 20-40 / 68-104 | Good | Moderate resistance |
Hydrochloric Acid | 5-20 | 20-40 / 68-104 | Fair | Susceptible to pitting |
Acetic Acid | 5-20 | 20-60 / 68-140 | Good | Risk of localized corrosion |
Seawater | - | 20-60 / 68-140 | Excellent | High resistance |
Bumax 88 exhibits excellent resistance to corrosion in various environments, particularly in chloride-rich conditions, making it ideal for marine applications. However, it is susceptible to pitting in highly concentrated chloride solutions and should be used with caution in such environments.
When compared to other stainless steel grades like AISI 316 and Duplex stainless steels, Bumax 88 often outperforms in terms of pitting resistance due to its higher molybdenum content. This makes it a preferred choice for applications in aggressive environments, such as offshore oil rigs and chemical processing plants.
Heat Resistance
Property/Limit | Temperature (°C) | Temperature (°F) | Remarks |
---|---|---|---|
Max Continuous Service Temp | 800 | 1472 | Suitable for high-temperature applications |
Max Intermittent Service Temp | 870 | 1598 | Short-term exposure only |
Scaling Temperature | 900 | 1652 | Risk of oxidation above this temperature |
Creep Strength considerations | 600 | 1112 | Begins to decrease significantly |
Bumax 88 maintains its mechanical properties at elevated temperatures, making it suitable for applications in high-temperature environments. However, care must be taken to avoid prolonged exposure to temperatures above 800 °C, as this can lead to oxidation and degradation of material properties.
Fabrication Properties
Weldability
Welding Process | Recommended Filler Metal (AWS Classification) | Typical Shielding Gas/Flux | Notes |
---|---|---|---|
TIG Welding | ER316L | Argon | Excellent weldability |
MIG Welding | ER316L | Argon + CO₂ | Good for thin sections |
Stick Welding | E316L | - | Requires preheat |
Bumax 88 is highly weldable, making it suitable for various welding processes. Preheating may be necessary for thicker sections to minimize the risk of cracking. Post-weld heat treatment can enhance the mechanical properties and relieve residual stresses.
Machinability
Machining Parameter | Bumax 88 | AISI 1212 | Notes/Tips |
---|---|---|---|
Relative Machinability Index | 30% | 100% | Requires slower cutting speeds |
Typical Cutting Speed | 20 m/min | 60 m/min | Use carbide tools |
Bumax 88 has lower machinability compared to carbon steels, necessitating the use of specialized tooling and slower cutting speeds. Proper cooling and lubrication are essential to prevent tool wear.
Formability
Bumax 88 exhibits good formability, allowing for cold and hot forming processes. However, due to its work-hardening characteristics, careful attention must be paid to bend radii and forming techniques to avoid cracking.
Heat Treatment
Treatment Process | Temperature Range (°C/°F) | Typical Soaking Time | Cooling Method | Primary Purpose / Expected Result |
---|---|---|---|---|
Solution Annealing | 1000 - 1100 / 1832 - 2012 | 30 minutes | Air | Dissolution of carbides |
Stress Relieving | 300 - 400 / 572 - 752 | 1 hour | Air | Reduction of residual stresses |
Heat treatment processes such as solution annealing enhance the corrosion resistance and mechanical properties of Bumax 88 by dissolving carbides and promoting a homogeneous microstructure.
Typical Applications and End Uses
Industry/Sector | Specific Application Example | Key Steel Properties Utilized in this Application | Reason for Selection (Brief) |
---|---|---|---|
Chemical Processing | Reactors and storage tanks | Corrosion resistance, strength | High resistance to aggressive chemicals |
Marine Engineering | Ship components | Pitting resistance, toughness | Excellent performance in seawater |
Food Processing | Equipment and piping | Cleanability, corrosion resistance | Meets hygiene standards |
Oil and Gas | Offshore platforms | High strength, corrosion resistance | Reliability in harsh environments |
Other applications include:
- Pharmaceutical equipment
- Heat exchangers
- Pressure vessels
- Architectural applications
Bumax 88 is chosen for its superior corrosion resistance and mechanical properties, making it ideal for critical applications where reliability is paramount.
Important Considerations, Selection Criteria, and Further Insights
Feature/Property | Bumax 88 | AISI 316 | Duplex Stainless Steel | Brief Pro/Con or Trade-off Note |
---|---|---|---|---|
Key Mechanical Property | High tensile strength | Moderate tensile strength | High tensile strength | Bumax 88 offers superior strength |
Key Corrosion Aspect | Excellent in chlorides | Good in chlorides | Excellent in chlorides | Bumax 88 is more resistant to pitting |
Weldability | Excellent | Good | Moderate | Bumax 88 is easier to weld |
Machinability | Moderate | Good | Poor | Requires specialized tooling |
Formability | Good | Good | Moderate | Similar performance |
Approx. Relative Cost | Higher | Moderate | Higher | Cost may be justified by performance |
Typical Availability | Moderate | High | Moderate | AISI 316 is more commonly available |
When selecting Bumax 88, considerations include its cost-effectiveness in relation to performance, availability, and specific application requirements. Its unique properties make it suitable for niche applications where standard stainless steels may not suffice. Additionally, its magnetic properties are negligible, making it suitable for applications requiring non-magnetic materials.
In summary, Bumax 88 stainless steel is a high-performance material that excels in challenging environments, offering a unique combination of strength, corrosion resistance, and weldability. Its selection should be based on a thorough understanding of the specific application requirements and environmental conditions.