230M07 Steel (EN1A): Properties and Key Applications
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Table Of Content
Table Of Content
230M07 Steel (EN1A) is a low-carbon alloy steel primarily used in applications requiring good machinability and moderate strength. Classified as a medium-carbon steel, it contains a balanced mix of alloying elements that enhance its mechanical properties while maintaining excellent workability. The primary alloying elements in 230M07 include manganese, sulfur, and phosphorus, which contribute to its overall characteristics.
Comprehensive Overview
230M07 steel is characterized by its low carbon content, typically around 0.07%, which allows for good ductility and formability. The addition of manganese improves hardenability and tensile strength, while sulfur enhances machinability, making it a preferred choice for precision machining applications. The inherent properties of 230M07 include good weldability, moderate strength, and excellent machinability, which are essential for producing intricate components in various engineering sectors.
Advantages:
- Excellent Machinability: The sulfur content provides superior machinability, making it ideal for high-speed machining operations.
- Good Ductility: The low carbon content ensures that the steel can be easily formed and shaped without cracking.
- Weldability: 230M07 can be welded using conventional methods, allowing for versatile fabrication options.
Limitations:
- Lower Strength Compared to Higher Carbon Steels: While it has good strength, it may not be suitable for applications requiring high tensile strength.
- Limited Corrosion Resistance: As a low-alloy steel, it may not perform well in highly corrosive environments without protective coatings.
Historically, 230M07 has been widely used in the automotive and manufacturing industries for components such as shafts, gears, and fasteners, where precision and machinability are critical.
Alternative Names, Standards, and Equivalents
Standard Organization | Designation/Grade | Country/Region of Origin | Notes/Remarks |
---|---|---|---|
UNS | G23000 | USA | Closest equivalent to EN1A |
AISI/SAE | 1030 | USA | Minor compositional differences |
EN | 230M07 | Europe | Standard designation in Europe |
DIN | 1.0402 | Germany | Similar properties but different applications |
JIS | S20C | Japan | Comparable but with different processing standards |
The table above highlights various standards and equivalents for 230M07 steel. While these grades may appear similar, subtle differences in composition and processing can significantly affect performance in specific applications. For instance, the sulfur content in 230M07 enhances machinability but may limit its use in high-strength applications compared to grades with higher carbon content.
Key Properties
Chemical Composition
Element (Symbol and Name) | Percentage Range (%) |
---|---|
C (Carbon) | 0.07 - 0.12 |
Mn (Manganese) | 0.30 - 0.60 |
S (Sulfur) | 0.05 - 0.15 |
P (Phosphorus) | 0.03 max |
Fe (Iron) | Balance |
The primary alloying elements in 230M07 steel play crucial roles in defining its properties. Carbon, while low, contributes to the overall strength and hardness of the steel. Manganese enhances hardenability and tensile strength, while sulfur significantly improves machinability, allowing for efficient manufacturing processes. Phosphorus, though present in small amounts, can affect ductility and toughness.
Mechanical Properties
Property | Condition/Temper | Test Temperature | Typical Value/Range (Metric) | Typical Value/Range (Imperial) | Reference Standard for Test Method |
---|---|---|---|---|---|
Tensile Strength | Annealed | Room Temp | 400 - 550 MPa | 58 - 80 ksi | ASTM E8 |
Yield Strength (0.2% offset) | Annealed | Room Temp | 250 - 350 MPa | 36 - 51 ksi | ASTM E8 |
Elongation | Annealed | Room Temp | 20 - 30% | 20 - 30% | ASTM E8 |
Hardness (Brinell) | Annealed | Room Temp | 120 - 160 HB | 120 - 160 HB | ASTM E10 |
Impact Strength | Charpy, -20°C | -20°C | 30 - 50 J | 22 - 37 ft-lbf | ASTM E23 |
The mechanical properties of 230M07 steel make it suitable for applications that require moderate strength and good ductility. The combination of tensile and yield strength indicates that it can withstand significant loads while maintaining structural integrity. The elongation percentage reflects its ability to deform without fracture, which is crucial in applications involving bending or shaping.
Physical Properties
Property | Condition/Temperature | Value (Metric) | Value (Imperial) |
---|---|---|---|
Density | Room Temp | 7.85 g/cm³ | 0.284 lb/in³ |
Melting Point/Range | - | 1425 - 1540 °C | 2600 - 2800 °F |
Thermal Conductivity | Room Temp | 50 W/m·K | 34.5 BTU·in/ft²·h·°F |
Specific Heat Capacity | Room Temp | 460 J/kg·K | 0.11 BTU/lb·°F |
Electrical Resistivity | Room Temp | 0.0001 Ω·m | 0.0001 Ω·in |
The physical properties of 230M07 steel, such as density and thermal conductivity, are significant for applications involving heat transfer or structural components. The melting point indicates its suitability for high-temperature applications, while the specific heat capacity reflects its ability to absorb heat without significant temperature changes.
Corrosion Resistance
Corrosive Agent | Concentration (%) | Temperature (°C/°F) | Resistance Rating | Notes |
---|---|---|---|---|
Atmospheric | Varies | Ambient | Fair | Risk of rusting without protection |
Chlorides | Varies | Ambient | Poor | Susceptible to pitting corrosion |
Acids | Varies | Ambient | Poor | Not recommended for acidic environments |
Alkaline | Varies | Ambient | Fair | Moderate resistance, but protective coatings recommended |
230M07 steel exhibits moderate corrosion resistance, particularly in atmospheric conditions. However, it is susceptible to pitting in chloride environments and should not be used in acidic applications without protective measures. Compared to stainless steels, 230M07's corrosion resistance is limited, making it less suitable for environments where corrosion is a significant concern.
Heat Resistance
Property/Limit | Temperature (°C) | Temperature (°F) | Remarks |
---|---|---|---|
Max Continuous Service Temp | 300 °C | 572 °F | Suitable for moderate temperatures |
Max Intermittent Service Temp | 350 °C | 662 °F | Short-term exposure only |
Scaling Temperature | 400 °C | 752 °F | Risk of oxidation beyond this temp |
At elevated temperatures, 230M07 steel maintains its structural integrity up to approximately 300 °C. Beyond this temperature, the risk of oxidation and scaling increases, which can compromise its mechanical properties. This steel is not recommended for applications involving prolonged exposure to high temperatures.
Fabrication Properties
Weldability
Welding Process | Recommended Filler Metal (AWS Classification) | Typical Shielding Gas/Flux | Notes |
---|---|---|---|
MIG | ER70S-6 | Argon + CO2 | Good results with proper technique |
TIG | ER70S-2 | Argon | Clean surfaces required for best results |
Stick | E7018 | N/A | Preheat recommended for thicker sections |
230M07 steel is generally considered weldable using common welding processes. However, preheating may be necessary for thicker sections to prevent cracking. Post-weld heat treatment can also enhance the properties of the weld joint.
Machinability
Machining Parameter | 230M07 Steel | AISI 1212 Steel | Notes/Tips |
---|---|---|---|
Relative Machinability Index | 100 | 130 | 230M07 is good but less than 1212 |
Typical Cutting Speed (Turning) | 60-80 m/min | 80-100 m/min | Adjust speeds based on tooling |
230M07 steel offers good machinability, although it is not as high as some free-machining steels like AISI 1212. Optimal cutting speeds and tooling should be selected to maximize efficiency and minimize wear.
Formability
230M07 steel exhibits good formability due to its low carbon content. It can be cold-formed into various shapes without significant risk of cracking. However, care should be taken with bend radii to avoid work hardening.
Heat Treatment
Treatment Process | Temperature Range (°C/°F) | Typical Soaking Time | Cooling Method | Primary Purpose / Expected Result |
---|---|---|---|---|
Annealing | 600 - 700 °C / 1112 - 1292 °F | 1 - 2 hours | Air | Softening, improving ductility |
Normalizing | 850 - 900 °C / 1562 - 1652 °F | 1 - 2 hours | Air | Refining grain structure |
Quenching + Tempering | 800 - 850 °C / 1472 - 1562 °F | 1 - 2 hours | Oil/Water | Increasing hardness and strength |
Heat treatment processes such as annealing and normalizing can significantly alter the microstructure of 230M07 steel, enhancing its mechanical properties. During annealing, the steel is softened, improving its ductility, while normalizing refines the grain structure, leading to improved toughness.
Typical Applications and End Uses
Industry/Sector | Specific Application Example | Key Steel Properties Utilized in this Application | Reason for Selection (Brief) |
---|---|---|---|
Automotive | Gears | Good machinability, moderate strength | Precision components |
Manufacturing | Shafts | Ductility, weldability | Easy fabrication |
Aerospace | Fasteners | Strength, corrosion resistance | Critical load-bearing parts |
Other applications include:
- Machined components in industrial machinery
- Automotive parts requiring high precision
- General engineering applications where moderate strength is acceptable
230M07 steel is chosen for applications requiring precision and good machinability, particularly where moderate strength is sufficient. Its ability to be welded and formed easily makes it versatile across various sectors.
Important Considerations, Selection Criteria, and Further Insights
Feature/Property | 230M07 Steel | AISI 1018 Steel | EN8 Steel | Brief Pro/Con or Trade-off Note |
---|---|---|---|---|
Key Mechanical Property | Moderate Strength | Low Strength | Higher Strength | 230M07 is better for machining |
Key Corrosion Aspect | Fair | Fair | Poor | All require protection in corrosive environments |
Weldability | Good | Good | Fair | 230M07 has better weldability |
Machinability | Good | Excellent | Fair | 230M07 is suitable for precision work |
Formability | Good | Excellent | Fair | 230M07 is versatile for forming |
Approx. Relative Cost | Moderate | Low | Moderate | Cost-effective for machining |
Typical Availability | Common | Very Common | Common | Readily available in most markets |
When selecting 230M07 steel, considerations include its machinability, weldability, and moderate strength. It is cost-effective for applications requiring precision machining. However, its lower corrosion resistance compared to stainless steels may necessitate protective coatings in certain environments.
In conclusion, 230M07 steel is a versatile material suitable for a wide range of applications, particularly where good machinability and moderate strength are required. Its properties make it a preferred choice in industries such as automotive and manufacturing, where precision and reliability are paramount.