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Technical Specifications
Product Overview
Metallurgical Characteristics for Structural Applications
Vanadis 10 features a unique powder metallurgy microstructure with uniformly distributed vanadium carbides in a martensitic matrix, providing exceptional structural integrity. The fine carbide distribution ensures superior load-bearing capacity and dimensional stability under varying stress conditions, making it ideal for critical structural components requiring long-term reliability.
Optimized Heat Treatment Process
MetalZenith employs controlled atmosphere hardening at 1020-1050°C followed by precise tempering cycles at 150-200°C to achieve optimal structural properties. Our proprietary heat treatment protocols ensure maximum toughness while maintaining high strength, specifically tailored for structural load-bearing applications.
Advanced Manufacturing Process
MetalZenith utilizes vacuum induction melting followed by gas atomization and hot isostatic pressing to achieve superior material homogeneity. Our controlled processing eliminates segregation and ensures consistent mechanical properties throughout the material cross-section, critical for structural reliability.
Specialized Quality Testing for Structural Applications
Comprehensive testing protocols include welding performance evaluation using standard structural welding procedures, forming characteristic assessment through bend testing, fatigue strength verification under cyclic loading conditions, and atmospheric corrosion resistance testing per ASTM standards to ensure long-term structural performance.
Engineering Considerations for Structural Applications
For building structures, Vanadis 10 provides exceptional load-bearing capacity with minimal deflection. In bridge engineering, its fatigue resistance ensures long service life under dynamic loading. For machinery manufacturing, the dimensional stability prevents structural distortion. In vehicle construction, the high strength-to-weight ratio optimizes performance while maintaining safety margins. General engineering applications benefit from the material's versatility and consistent performance across varying environmental conditions.
🧪 Chemical Composition
| Element | Composition (%) |
|---|---|
| Carbon (C) | 2.90 |
| Chromium (Cr) | 8.00 |
| Molybdenum (Mo) | 1.50 |
| Vanadium (V) | 9.80 |
| Silicon (Si) | 0.50 |
| Manganese (Mn) | 0.50 |
| Phosphorus (P) | ≤ 0.030 |
| Sulfur (S) | ≤ 0.030 |
⚙️ Mechanical Properties
| Property | Value |
|---|---|
| Yield Strength (MPa) | ≥ 2100 |
| Tensile Strength (MPa) | 2400 - 2800 |
| Elongation (%) | ≥ 8 |
| Impact Energy at 20°C (J) | ≥ 15 |
| Hardness (HRC) | 60 - 64 |
| Compressive Strength (MPa) | ≥ 4000 |
🔬 Physical Properties
| Property | Value |
|---|---|
| Density (g/cm3) | 7.40 |
| Melting Point (°C) | 1420 - 1450 |
| Thermal Conductivity (W/m·K) | 20.5 |
| Thermal Expansion (×10??/K) | 10.8 |
| Elastic Modulus (GPa) | 230 |
| Poisson's Ratio | 0.27 |
📏 Product Specifications
| Specification | Details |
|---|---|
| Available Forms | Plates, Bars, Blocks, Custom Forgings |
| Thickness Range | 10 - 200mm |
| Width Range | 100 - 1500mm |
| Length Range | 500 - 6000mm |
| Standards Compliance | ASTM A681, DIN 1.2379, JIS SKD11 |
| Heat Treatment Condition | Annealed, Hardened & Tempered |
| Surface Finish | Ground, Machined, or As-Rolled |
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Our Advantages in Processing Vanadis 10 Steel
Advanced Powder Metallurgy Processing
MetalZenith employs cutting-edge powder metallurgy technology with controlled atmosphere processing and precision heat treatment cycles. Our advanced manufacturing ensures uniform carbide distribution and exceptional microstructural integrity, delivering superior mechanical properties and dimensional stability for structural applications.
Comprehensive Structural Performance Testing
MetalZenith conducts extensive testing protocols specifically designed for structural applications, including welding performance evaluation, forming characteristic analysis, fatigue strength testing under cyclic loading, and atmospheric corrosion resistance assessment to ensure optimal performance in building and infrastructure projects.
Custom Structural Solutions & Engineering Support
MetalZenith provides comprehensive custom processing services including precision machining, heat treatment optimization, and dimensional customization. Our technical team offers specialized engineering support for structural design applications, ensuring optimal material selection and processing for specific load-bearing requirements.
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