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AISI 440C

AISI 440C

Premium High Carbon Martensitic Stainless Steel

AISI 440C represents the pinnacle of high-carbon martensitic stainless steels, offering exceptional hardness and wear resistance combined with good corrosion resistance. As a leading steel manufacturer, MetalZenith produces AISI 440C using advanced vacuum melting technology and precision controlled cooling processes to ensure optimal microstructure and superior mechanical properties.

MetalZenith Manufacturing Excellence

Our state-of-the-art production facilities utilize electric arc furnaces with secondary refining processes including AOD (Argon Oxygen Decarburization) to achieve precise chemical composition control. MetalZenith's advanced heat treatment capabilities ensure consistent hardness levels up to 60 HRC while maintaining dimensional stability and minimizing distortion.

Key Applications

  • Precision cutting tools and surgical instruments
  • High-performance bearings and valve components
  • Aerospace fasteners and critical components
  • Industrial knives and wear-resistant parts

Quality Assurance & Certifications

MetalZenith maintains ISO 9001:2015 certification and AS9100D aerospace quality standards. Every batch undergoes comprehensive testing including chemical analysis, mechanical property verification, and non-destructive testing. Our quality control laboratory is equipped with advanced spectrometers, universal testing machines, and metallographic equipment to ensure consistent product quality and full traceability.

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20 Years Experience | 1000+ Brand Partners | Full Customization

We have 20 years of industry experience, have partnered with over 1,000 brands, and support any customization needs.

Technical Specifications

Product Overview

Metallurgical Characteristics

AISI 440C is a high-carbon martensitic stainless steel with exceptional hardness and wear resistance. The high carbon content (0.95-1.20%) combined with chromium (16-18%) provides excellent hardenability and corrosion resistance. MetalZenith's controlled melting process ensures uniform carbide distribution and optimal microstructural development.

Heat Treatment Process

MetalZenith employs precise heat treatment cycles for AISI 440C: annealing at 870-900°C followed by slow cooling, hardening at 1010-1065°C with oil or air quenching, and tempering at 150-200°C for maximum hardness or 200-300°C for improved toughness. Our computer-controlled furnaces ensure consistent results with minimal distortion.

Manufacturing Process

Our production process begins with electric arc furnace melting followed by AOD refining for precise chemistry control. Secondary refining through ladle metallurgy ensures low inclusion content. Hot rolling, cold working, and precision machining capabilities allow MetalZenith to deliver products in various forms with tight dimensional tolerances.

Quality Standards & Testing

MetalZenith maintains compliance with ASTM A276, A314, A479, and AMS 5630 standards. Comprehensive testing includes chemical analysis by optical emission spectroscopy, mechanical property verification, hardness testing, microstructural examination, and ultrasonic inspection. Full material traceability and certification packages are provided with every shipment.

Corrosion Resistance & Performance

AISI 440C offers good corrosion resistance in mild environments, superior to carbon steels but lower than austenitic stainless steels. The material excels in applications requiring high hardness, wear resistance, and moderate corrosion resistance. MetalZenith can provide specialized surface treatments including nitriding and coating for enhanced performance in demanding applications.

🧪 Chemical Composition

ElementComposition (%)
Carbon (C)0.95 - 1.20
Chromium (Cr)16.00 - 18.00
Molybdenum (Mo)0.75 max
Manganese (Mn)1.00 max
Silicon (Si)1.00 max
Phosphorus (P)0.040 max
Sulfur (S)0.030 max
Nickel (Ni)0.60 max
Copper (Cu)0.50 max
Iron (Fe)Balance

⚙️ Mechanical Properties

PropertyValueCondition
Tensile Strength1790 - 2070 MPaHardened & Tempered
Yield Strength (0.2% offset)1650 - 1930 MPaHardened & Tempered
Elongation2 - 5%Hardened & Tempered
Reduction of Area15 - 25%Hardened & Tempered
Hardness (Rockwell C)58 - 62 HRCHardened & Tempered
Impact Energy (Charpy V-notch)15 - 25 JRoom Temperature
Fatigue Limit (10&sup7; cycles)800 - 900 MPaRotating Bending
Elastic Modulus200 GPaRoom Temperature
Poisson's Ratio0.27 - 0.30Room Temperature

🔬 Physical Properties

PropertyValueTemperature
Density7.70 g/cm³20°C
Melting Point1480 - 1530°C-
Thermal Conductivity24.2 W/m·K100°C
Thermal Expansion Coefficient10.2×10-6/K20-100°C
Specific Heat Capacity460 J/kg·K20°C
Electrical Resistivity0.60 µΩ·m20°C
Magnetic PermeabilityFerromagneticHardened Condition
Curie Temperature760°C-
Thermal Diffusivity6.8×10-6 m²/s100°C

📏 Product Specifications

SpecificationAvailable OptionsStandards
Product FormsRound bars, flat bars, sheets, plates, tubes, forgingsASTM A276, A314, A479
Round Bar Diameter6mm - 300mmASTM A276
Flat Bar Dimensions10mm - 100mm thickness, up to 300mm widthASTM A276
Sheet Thickness0.5mm - 6mmASTM A240
Plate Thickness6mm - 100mmASTM A240
Surface FinishHot rolled, cold drawn, ground, polishedPer customer specification
Dimensional Tolerance±0.1mm to ±0.5mm depending on formASTM standards
LengthUp to 6 meters (custom lengths available)Customer specification
Heat Treatment ConditionAnnealed, hardened & tempered, stress relievedAMS 5630, AMS 5880

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Our Advantages in Processing AISI 440C

Manufacturing Advantage 1

Advanced Vacuum Melting Technology

MetalZenith employs state-of-the-art vacuum induction melting (VIM) and electroslag remelting (ESR) processes to produce ultra-clean AISI 440C with minimal inclusions and superior homogeneity. Our controlled atmosphere melting ensures precise carbon content and optimal carbide distribution for maximum performance.

Precision Heat Treatment Control

Our computer-controlled heat treatment facilities feature advanced atmosphere control and precise temperature monitoring systems. MetalZenith's proprietary heat treatment cycles optimize hardness, toughness, and dimensional stability while minimizing residual stress and distortion in AISI 440C components.

Manufacturing Advantage 2
Manufacturing Advantage 3

Comprehensive Testing & Customization

MetalZenith offers complete material characterization including microstructural analysis, corrosion testing, and fatigue evaluation. Our engineering team provides custom heat treatment specifications, specialized surface treatments, and precision machining services to meet exact customer requirements for critical applications.

YOUR TRUSTED STEEL

MANUFACTURING PARTNER

20
Years Experience
Leading Steel Manufacturing & Distribution
1000+
Brand Partners
Trusted by Global Industry Leaders
Full
Customization
Tailored Solutions for Every Project
50M+
Tons Delivered
High-Quality Steel Products Worldwide
95%
Client Retention
Long-term Partnership Success
ISO 9001
Certified Quality
International Standards Compliance
20
Years Experience
Leading Steel Manufacturing & Distribution
1000+
Brand Partners
Trusted by Global Industry Leaders
Full
Customization
Tailored Solutions for Every Project
50M+
Tons Delivered
High-Quality Steel Products Worldwide
95%
Client Retention
Long-term Partnership Success
ISO 9001
Certified Quality
International Standards Compliance
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Industries We Serve

Professional steel solutions across major industries

Construction

High-rise Buildings • Infrastructure • Commercial Real Estate

Oil & Gas

Pipeline Systems • Storage Equipment • Refinery Facilities

Manufacturing

Precision Machinery • Industrial Equipment • Automation Systems

Automotive

Body Structure • Chassis Components • Engine Parts

Shipbuilding

Hull Structure • Marine Engineering • Port Equipment

Energy & Power

Power Generation • Transmission Towers • Renewable Energy

Aerospace

Aircraft Materials • Precision Components • Special Alloys

Railway

Track Systems • Vehicle Manufacturing • Infrastructure

Qualifications & Certifications

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